Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
1990193

1990193

Phoenix Contact

TERM BLOCK 21POS 45DEG 2.5MM PCB

0

691241810010

691241810010

Würth Elektronik Midcom

TERM BLK 10POS SIDE ENT 10MM PCB

0

1912530000

1912530000

Weidmuller

TERM BLK 3P SIDE ENT 5.08MM PCB

315

691121710006

691121710006

Würth Elektronik Midcom

TERM BLK 6POS SIDE ENTRY 5MM PCB

0

0395430602

0395430602

Woodhead - Molex

TERM BLK 2POS SIDE ENTRY 5MM PCB

0

1864082

1864082

Phoenix Contact

TERM BLK 7POS TOP ENTRY 5MM PCB

117750

1728284

1728284

Phoenix Contact

TERM BLOCK 2POS 55DEG 3.81MM PCB

385

TBLH10V-500-10BK

TBLH10V-500-10BK

CUI Devices

TERMINAL BLOCK, SCREWLESS, HIGH

109

1824446

1824446

Phoenix Contact

TERM BLK 5POS TOP ENT 5.08MM SMD

2

691412420004M

691412420004M

Würth Elektronik Midcom

TERM BLOCK 4POS 45DEG 7.62MM PCB

0

1935284

1935284

Phoenix Contact

TERM BLK 14P SIDE ENTRY 5MM PCB

1627

1704836

1704836

Phoenix Contact

TERM BLOCK 1POS SIDE ENTRY PCB

50

TBLH10-500-07BK

TBLH10-500-07BK

CUI Devices

TERMINAL BLOCK, SCREWLESS, HIGH

615

TBL005A-500-19GY-2WT

TBL005A-500-19GY-2WT

CUI Devices

TERMINAL BLOCK, SCREWLESS, 5.00,

60

691411710004B

691411710004B

Würth Elektronik Midcom

5.00 MM TERMINAL BLOCK, HORIZONT

364

1331870000

1331870000

Weidmuller

LMF 5.00/17/90 3.5SN OR BX

80

TBL005A-500-24GY-2WT

TBL005A-500-24GY-2WT

CUI Devices

TERMINAL BLOCK, SCREWLESS, 5.00,

90

691412320002

691412320002

Würth Elektronik Midcom

TERM BLOCK 2POS 45DEG 3.81MM PCB

1495

VI0601550000G

VI0601550000G

Anytek (Amphenol Anytek)

TERM BLK 6POS SIDE ENTRY 5MM PCB

431

282856-8

282856-8

TE Connectivity AMP Connectors

TERM BLK 8POS SIDE ENTRY 5MM PCB

123

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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