Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
TBL009-500-04GY-2GY

TBL009-500-04GY-2GY

CUI Devices

TERMINAL BLOCK, SCREWLESS, 5.00,

740

1330440000

1330440000

Weidmuller

TERM BLK 3POS TOP ENTRY 5MM PCB

397

282862-4

282862-4

TE Connectivity AMP Connectors

TERM BLK 4POS TOP ENTRY 5MM PCB

570

25-E400-04

25-E400-04

NTE Electronics, Inc.

TERMINAL BLOCK EUROSTYLE

301

1985399

1985399

Phoenix Contact

TERM BLOCK 22POS 45DEG 3.5MM PCB

0

ED4101/9-KD

ED4101/9-KD

On-Shore Technology, Inc.

TERM BLK 9POS SIDE ENTRY 5MM PCB

0

691252700002

691252700002

Würth Elektronik Midcom

5.00 MM TERMINAL BLOCK, VERTICAL

379

691244710008

691244710008

Würth Elektronik Midcom

5.00 MM TERMINAL BLOCK, HORIZONT

99

1776253-2

1776253-2

TE Connectivity AMP Connectors

TERM BLK 2P TOP ENTRY 3.5MM PCB

0

1905023

1905023

Phoenix Contact

TERM BLOCK 1POS 45DEG PCB

38

1845331

1845331

Phoenix Contact

TERM BLOCK 1POS TOP ENTRY PCB

41

1841555

1841555

Phoenix Contact

TERM BLK 8POS SIDE ENT 3.5MM PCB

0

282856-6

282856-6

TE Connectivity AMP Connectors

TERM BLK 6POS SIDE ENTRY 5MM PCB

616

1856142

1856142

Phoenix Contact

TERM BLK 4P SIDE ENT 17.48MM PCB

18

691216810002

691216810002

Würth Elektronik Midcom

10.00 MM TERMINAL BLOCK, HORIZON

366

1824048

1824048

Phoenix Contact

TERM BLK 10P SIDE ENT 5.08MM PCB

242

SR99S01VBNN00G7

SR99S01VBNN00G7

RIA Connect / METZ CONNECT

TERM BLOCK 1POS SIDE ENTRY PCB

5766

HA0230500000G

HA0230500000G

Anytek (Amphenol Anytek)

TERM BLK 2POS TOP ENTRY 5MM PCB

1717

1824938

1824938

Phoenix Contact

TERM BLK 10P SIDE ENT 5.08MM SMD

8

OSTTA124163

OSTTA124163

On-Shore Technology, Inc.

TERM BLK 12P SIDE ENT 5.08MM PCB

40

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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