Terminal Blocks - Accessories - Wire Ferrules

Image Part Number Description / PDF Quantity Rfq
FSD75-6-D

FSD75-6-D

Panduit Corporation

CONN FERRULE DIN 22AWG WHITE

2147483647

F86-32-C

F86-32-C

Panduit Corporation

CONN FERRULE DIN 2AWG

0

FSDX77-8-D

FSDX77-8-D

Panduit Corporation

CONN FERRULE DIN 18AWG RED

743976000

F83-15-D

F83-15-D

Panduit Corporation

CONN FERRULE DIN 8AWG

247954000

FTD80-10-TL

FTD80-10-TL

Panduit Corporation

CONN FERRULE DIN TWO X 14AWG BLU

1528152500

FSD78-6-D

FSD78-6-D

Panduit Corporation

CONN FERRULE DIN 16AWG BLACK

2147483647

F78-10-M

F78-10-M

Panduit Corporation

CONN FERRULE DIN 16AWG

62278000

F94-40-Q

F94-40-Q

Panduit Corporation

CONN FERRULE 400 MCM

841925

FSD84-18-C

FSD84-18-C

Panduit Corporation

CONN FERRULE DIN 6AWG BLUE

56010800

FSD77-6-D

FSD77-6-D

Panduit Corporation

CONN FERRULE DIN 18AWG RED

701433500

FSD72-8-D

FSD72-8-D

Panduit Corporation

CONN FERRULE DIN 26AWG GRAY

2147483647

FSD86-18-L

FSD86-18-L

Panduit Corporation

CONN FERRULE DIN 2AWG RED

33518700

F84-12-TL

F84-12-TL

Panduit Corporation

CONN FERRULE DIN 6AWG

79929500

FSD74-6-D

FSD74-6-D

Panduit Corporation

CONN FERRULE DIN 24AWG TURQUOISE

11279

F84-15-TL

F84-15-TL

Panduit Corporation

CONN FERRULE DIN 6AWG

4791250

F75-8-M

F75-8-M

Panduit Corporation

CONN FERRULE DIN 22AWG

678482000

FSDXL83-12-C

FSDXL83-12-C

Panduit Corporation

CONN FERRULE DIN 8AWG RED

392

FSD80-8-DSL6

FSD80-8-DSL6

Panduit Corporation

CONN FERRULE DIN 14AWG BLUE

2147483647

F78-15-M

F78-15-M

Panduit Corporation

CONN FERRULE DIN 16AWG

2268

FSD79-8-D

FSD79-8-D

Panduit Corporation

CONN FERRULE DIN 14AWG YELLOW

1255154000

Terminal Blocks - Accessories - Wire Ferrules

1. Overview

Wire ferrules are tubular connectors used to terminate stranded wires, ensuring reliable electrical connections in terminal blocks. They compress the wire strands into a solid ring or eyelet, preventing fraying and improving conductivity. These components are critical in industrial automation, power distribution, and control systems where vibration resistance and long-term stability are essential.

2. Main Types & Functional Classification

TypeFunctional FeaturesApplication Examples
Open Barrel FerrulesAllow partial insertion of wires; suitable for frequent disassemblyControl panels in manufacturing systems
Insulated FerrulesInclude plastic sleeves for additional safety and insulationMedical equipment and HVAC systems
Double-Crimped FerrulesProvide dual compression points for enhanced mechanical strengthAutomotive wiring harnesses
Multi-Wire FerrulesAccommodate multiple wires in a single termination pointPower distribution boxes

3. Structure & Composition

Wire ferrules typically consist of: - Conductive Body: Made from electrolytic copper or brass for optimal conductivity - Surface Coating: Tin-plated for corrosion resistance and solderability - Insulation Sleeve: Thermoplastic material (e.g., PA66) for insulated types - Barrel Design: Precision-engineered inner diameter matching specific wire gauges

4. Key Technical Specifications

ParameterSignificance
Conductor Cross-Section Range (0.2-6 mm )Determines current-carrying capacity and wire compatibility
Rated Current (5-30 A)Defines maximum operational current under standard conditions
Crimping Force (50-200 N)Affects connection reliability and cold welding prevention
Temperature Range (-40 C to +120 C)Specifies operational limits in different environments
Material Hardness (60-90 HV)Influences durability and resistance to deformation

5. Application Fields

Primary industries include: - Industrial automation (PLC control cabinets, CNC machines) - Energy systems (solar inverters, wind turbine controllers) - Transportation (railway signaling systems, commercial vehicle wiring) - Building technology (HVAC systems, smart grid interfaces)

6. Leading Manufacturers & Products

ManufacturerRepresentative Product
Phoenix ContactMAU-SET series ferrules with push-in technology
Weidm llerKLUEGO color-coded ferrules for rail applications
TE ConnectivityDynamic ferrules for automotive vibration environments
WAGOTOPJOB S ferrules with integrated test points

7. Selection Recommendations

Key considerations: - Match ferrule inner diameter to stripped wire length (typically 0.5-1.0 mm tolerance) - Select material based on environmental factors (e.g., tin-plated for humid environments) - Consider insulation requirements per IEC 61558-1 standards - Verify compatibility with terminal block clamping mechanisms - For high-vibration applications, choose double-crimped designs

8. Industry Trends

Current developments include: - Miniaturization for PCB-mounted terminal blocks (down to 2.5 mm pitch) - Integration with smart diagnostic systems (e.g., temperature-sensing ferrules) - Adoption of halogen-free materials for improved fire safety - Development of hybrid ferrules combining power and signal transmission - Increased use of automated crimping systems in production lines

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