Terminal Blocks - Accessories

Terminal Blocks - Accessories - Wire Ferrules

Part Number	Description / PDF	Quantity
FTD77-10-D Panduit Corporation	CONN FERRULE DIN TWO X 18AWG RED	385185000
F78-12-M Panduit Corporation	CONN FERRULE DIN 16AWG	61657000
F93-32-Q Panduit Corporation	CONN FERRULE 350 MCM	85
FSD89-20-Q Panduit Corporation	CONN FERRULE 2/0AWG YELLOW	23
FSD80-8-DK Panduit Corporation	CONN FERRULE DIN 14AWG BLUE	30118000
FSDX84-12-C Panduit Corporation	CONN FERRULE DIN 6AWG BLUE	130524800
F87-32-C Panduit Corporation	CONN FERRULE DIN 1AWG	2900
F85-12-C Panduit Corporation	CONN FERRULE DIN 4AWG	87420000
F76-6-M Panduit Corporation	CONN FERRULE DIN 20AWG	1212317000
FSD87-25-Q Panduit Corporation	CONN FERRULE DIN 1AWG BLUE	3363300
F85-32-C Panduit Corporation	CONN FERRULE DIN 4AWG	32656000
FSD76-10-D Panduit Corporation	CONN FERRULE DIN 20AWG GRAY	2147483647
FSD87-20-L Panduit Corporation	CONN FERRULE DIN 1AWG BLUE	1302300
F90-32-L Panduit Corporation	CONN FERRULE 3/0AWG	2324450
FSD84-12-C Panduit Corporation	CONN FERRULE DIN 6AWG BLUE	69149400
F80-10-M Panduit Corporation	CONN FERRULE DIN 14AWG	320799000
F85-25-C Panduit Corporation	CONN FERRULE DIN 4AWG	96316300
F87-22-C Panduit Corporation	CONN FERRULE DIN 1AWG	2014500
FSDXL80-12-C Panduit Corporation	CONN FERRULE DIN 14AWG BLUE	24578300
F76-10-M Panduit Corporation	CONN FERRULE DIN 20AWG	489045000

Terminal Blocks - Accessories - Wire Ferrules

1. Overview

Wire ferrules are tubular connectors used to terminate stranded wires, ensuring reliable electrical connections in terminal blocks. They compress the wire strands into a solid ring or eyelet, preventing fraying and improving conductivity. These components are critical in industrial automation, power distribution, and control systems where vibration resistance and long-term stability are essential.

2. Main Types & Functional Classification

Type	Functional Features	Application Examples
Open Barrel Ferrules	Allow partial insertion of wires; suitable for frequent disassembly	Control panels in manufacturing systems
Insulated Ferrules	Include plastic sleeves for additional safety and insulation	Medical equipment and HVAC systems
Double-Crimped Ferrules	Provide dual compression points for enhanced mechanical strength	Automotive wiring harnesses
Multi-Wire Ferrules	Accommodate multiple wires in a single termination point	Power distribution boxes

3. Structure & Composition

Wire ferrules typically consist of: - Conductive Body: Made from electrolytic copper or brass for optimal conductivity - Surface Coating: Tin-plated for corrosion resistance and solderability - Insulation Sleeve: Thermoplastic material (e.g., PA66) for insulated types - Barrel Design: Precision-engineered inner diameter matching specific wire gauges

4. Key Technical Specifications

Parameter	Significance
Conductor Cross-Section Range (0.2-6 mm )	Determines current-carrying capacity and wire compatibility
Rated Current (5-30 A)	Defines maximum operational current under standard conditions
Crimping Force (50-200 N)	Affects connection reliability and cold welding prevention
Temperature Range (-40 C to +120 C)	Specifies operational limits in different environments
Material Hardness (60-90 HV)	Influences durability and resistance to deformation

5. Application Fields

Primary industries include: - Industrial automation (PLC control cabinets, CNC machines) - Energy systems (solar inverters, wind turbine controllers) - Transportation (railway signaling systems, commercial vehicle wiring) - Building technology (HVAC systems, smart grid interfaces)

6. Leading Manufacturers & Products

Manufacturer	Representative Product
Phoenix Contact	MAU-SET series ferrules with push-in technology
Weidm ller	KLUEGO color-coded ferrules for rail applications
TE Connectivity	Dynamic ferrules for automotive vibration environments
WAGO	TOPJOB S ferrules with integrated test points

7. Selection Recommendations

Key considerations: - Match ferrule inner diameter to stripped wire length (typically 0.5-1.0 mm tolerance) - Select material based on environmental factors (e.g., tin-plated for humid environments) - Consider insulation requirements per IEC 61558-1 standards - Verify compatibility with terminal block clamping mechanisms - For high-vibration applications, choose double-crimped designs

8. Industry Trends

Current developments include: - Miniaturization for PCB-mounted terminal blocks (down to 2.5 mm pitch) - Integration with smart diagnostic systems (e.g., temperature-sensing ferrules) - Adoption of halogen-free materials for improved fire safety - Development of hybrid ferrules combining power and signal transmission - Increased use of automated crimping systems in production lines