Rectangular Connectors - Headers, Male Pins

Image Part Number Description / PDF Quantity Rfq
95278-101A16LF

95278-101A16LF

Storage & Server IO (Amphenol ICC)

CONN HEADER SMD 16POS 2.54MM

4701

20021121-00006T1LF

20021121-00006T1LF

Storage & Server IO (Amphenol ICC)

CONN HEADER SMD 6POS 1.27MM

0

68448-244HLF

68448-244HLF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 17POS 2.54MM

0

54202-S0805ALF

54202-S0805ALF

Storage & Server IO (Amphenol ICC)

CONN HEADER SMD 10POS 2.54MM

51

68004-100HLF

68004-100HLF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 36000POS 2.54MM

30778

67997-218HLF

67997-218HLF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 18POS 2.54MM

235

77315-424-13LF

77315-424-13LF

Storage & Server IO (Amphenol ICC)

CONN HEADER R/A 13POS 2.54MM

0

98401-802-50LF

98401-802-50LF

Storage & Server IO (Amphenol ICC)

CONN HEADER SMD 50POS 2.54MM

0

77311-102-20LF

77311-102-20LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 20POS 2.54MM

0

20021221-00050D4LF

20021221-00050D4LF

Storage & Server IO (Amphenol ICC)

CONN HEADER SMD 50POS 1.27MM

0

93690-107-16LF

93690-107-16LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 16POS 2.54MM

0

69190-436HLF

69190-436HLF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 36POS 2.54MM

0

77315-125-36LF

77315-125-36LF

Storage & Server IO (Amphenol ICC)

CONN HEADER R/A 36POS 2.54MM

0

54202-T30-17

54202-T30-17

Storage & Server IO (Amphenol ICC)

CONN HEADER SMD 34POS 2.54MM

0

69168-120HLF

69168-120HLF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 20POS 2.54MM

521

69168-114HLF

69168-114HLF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 14POS 2.54MM

0

77311-422-04LF

77311-422-04LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 4POS 2.54MM

0

10127819-02211LF

10127819-02211LF

Storage & Server IO (Amphenol ICC)

CONN HEADER R/A 2POS

190

68000-203H

68000-203H

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 3POS 2.54MM

15983

76382-305LF

76382-305LF

Storage & Server IO (Amphenol ICC)

CONN HEADER R/A 5POS 2.54MM

860

Rectangular Connectors - Headers, Male Pins

1. Overview

Rectangular connectors with male pins, commonly referred to as pin headers, are modular electrical interfaces featuring parallel rows of conductive prongs enclosed in a dielectric housing. These components enable reliable signal and power transmission between PCBs (Printed Circuit Boards), cables, and subsystems. Their standardized design, ease of assembly, and scalability make them critical in modern electronics, from consumer devices to industrial machinery.

2. Main Types and Functional Classification

Type Functional Characteristics Application Examples
Single-Row Headers Linear arrangement, 0.1" pitch standard, low-cost solution Prototyping boards, Arduino shields
Double-Row Headers Parallel dual-row configuration, higher contact density Industrial control systems, PLC modules
High-Density Headers Sub-0.05" pitch, optimized for miniaturization Smartphones, medical sensors
Right-Angle Headers 90 oriented pins for vertical space optimization Automotive ECUs, server motherboards

3. Structure and Composition

Typical male pin headers consist of:

  • Contact System: Phosphor bronze or beryllium copper pins with gold-plated contact areas
  • Insulation Housing: High-temperature resistant LCP (Liquid Crystal Polymer) or nylon material
  • Mechanical Features: Polarization keying, anti-wobble design, and retention latches
  • Mounting Options: Through-hole, SMT (Surface Mount Technology), or press-fit terminations

The contacts are arranged in standardized grids (commonly 2.54mm/0.1" pitch) with polarization features to prevent mis-mating.

4. Key Technical Specifications

Parameter Importance
Current Rating (Amps/contact) 0.5-10A determines power handling capability
Contact Resistance (m ) 10-30m affects signal integrity and power efficiency
Dielectric Withstanding Voltage 100-1000V defines insulation reliability
Operating Temperature Range -55 C to +125 C ensures environmental durability
Insertion Force (N) 0.5-5N impacts mating cycle longevity

5. Application Fields

  • Consumer Electronics: Laptops, gaming consoles, smart home devices
  • Automotive: ECU interconnects, sensor harnesses, infotainment systems
  • Industrial: CNC machine controllers, robotics interfaces
  • Medical: Diagnostic equipment, patient monitoring systems
  • Telecom: Base station hardware, fiber optic transceivers

6. Leading Manufacturers and Products

Manufacturer Representative Product
TE Connectivity AMPMODU 205796-1 (0.05" micro pitch header)
Molex PicoBlade 0510210400 (ultra-compact wire-to-board connector)
Amphenol ICC 10118801-01 (high-speed differential pair header)
JAE Electronics DF11 Series (0.5mm pitch FPC-to-PCB connector)

7. Selection Guidelines

Key considerations:

  1. Electrical requirements (current/voltage rating)
  2. Space constraints (pitch size and profile height)
  3. Environmental conditions (temperature, vibration, moisture)
  4. Termination method compatibility (through-hole vs SMT)
  5. Expected mating cycles (durability requirements)
  6. Cost vs performance trade-offs

Example: For automotive applications, select headers with AEC-Q200 certification and 3 m gold plating for vibration resistance.

8. Industry Trends

  • Miniaturization: Development of 0.3mm pitch connectors for wearable devices
  • High-Speed Performance: Optimization for 10+ Gbps data rates in 5G infrastructure
  • Modular Design: Integration with hybrid power/signal transmission capabilities
  • Sustainability: Adoption of halogen-free materials and RoHS compliance
  • Smart Manufacturing: Embedded RFID tags for connector lifecycle tracking
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