Rectangular Connectors - Headers, Male Pins

Image Part Number Description / PDF Quantity Rfq
68000-202

68000-202

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 2POS 2.54MM

0

77313-801-24LF

77313-801-24LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 24POS 2.54MM

0

78511-636

78511-636

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 36POS 2.54MM

0

54202-G08-11A

54202-G08-11A

Storage & Server IO (Amphenol ICC)

CONN HEADER SMD 22POS 2.54MM

0

77315-413-09LF

77315-413-09LF

Storage & Server IO (Amphenol ICC)

CONN HEADER R/A 9POS 2.54MM

0

77317-103-14LF

77317-103-14LF

Storage & Server IO (Amphenol ICC)

CONN HEADER R/A 14POS 2.54MM

0

67997-402H

67997-402H

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 2POS

0

67996-112HLF

67996-112HLF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 12POS 2.54MM

639

77311-822-15LF

77311-822-15LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 15POS 2.54MM

0

95278-102-40LF

95278-102-40LF

Storage & Server IO (Amphenol ICC)

CONN HEADER SMD 40POS 2.54MM

0

77311-126-32LF

77311-126-32LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 32POS 2.54MM

0

77311-101-10LF

77311-101-10LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 10POS 2.54MM

0

77311-822-18LF

77311-822-18LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 18POS 2.54MM

0

68001-101HLF

68001-101HLF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 1POS

15279

98423-G61-10ULF

98423-G61-10ULF

Storage & Server IO (Amphenol ICC)

CONN HEADER R/A 20POS 2MM

406

77311-101-20LF

77311-101-20LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 20POS 2.54MM

200

77315-103-25LF

77315-103-25LF

Storage & Server IO (Amphenol ICC)

CONN HEADER R/A 25POS 2.54MM

100

77313-446R06LF

77313-446R06LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 6POS 2.54MM

0

95278-402B36LF

95278-402B36LF

Storage & Server IO (Amphenol ICC)

CONN HEADER SMD 36POS 2.54MM

0

77311-427-26LF

77311-427-26LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 26POS 2.54MM

0

Rectangular Connectors - Headers, Male Pins

1. Overview

Rectangular connectors with male pins, commonly referred to as pin headers, are modular electrical interfaces featuring parallel rows of conductive prongs enclosed in a dielectric housing. These components enable reliable signal and power transmission between PCBs (Printed Circuit Boards), cables, and subsystems. Their standardized design, ease of assembly, and scalability make them critical in modern electronics, from consumer devices to industrial machinery.

2. Main Types and Functional Classification

Type Functional Characteristics Application Examples
Single-Row Headers Linear arrangement, 0.1" pitch standard, low-cost solution Prototyping boards, Arduino shields
Double-Row Headers Parallel dual-row configuration, higher contact density Industrial control systems, PLC modules
High-Density Headers Sub-0.05" pitch, optimized for miniaturization Smartphones, medical sensors
Right-Angle Headers 90 oriented pins for vertical space optimization Automotive ECUs, server motherboards

3. Structure and Composition

Typical male pin headers consist of:

  • Contact System: Phosphor bronze or beryllium copper pins with gold-plated contact areas
  • Insulation Housing: High-temperature resistant LCP (Liquid Crystal Polymer) or nylon material
  • Mechanical Features: Polarization keying, anti-wobble design, and retention latches
  • Mounting Options: Through-hole, SMT (Surface Mount Technology), or press-fit terminations

The contacts are arranged in standardized grids (commonly 2.54mm/0.1" pitch) with polarization features to prevent mis-mating.

4. Key Technical Specifications

Parameter Importance
Current Rating (Amps/contact) 0.5-10A determines power handling capability
Contact Resistance (m ) 10-30m affects signal integrity and power efficiency
Dielectric Withstanding Voltage 100-1000V defines insulation reliability
Operating Temperature Range -55 C to +125 C ensures environmental durability
Insertion Force (N) 0.5-5N impacts mating cycle longevity

5. Application Fields

  • Consumer Electronics: Laptops, gaming consoles, smart home devices
  • Automotive: ECU interconnects, sensor harnesses, infotainment systems
  • Industrial: CNC machine controllers, robotics interfaces
  • Medical: Diagnostic equipment, patient monitoring systems
  • Telecom: Base station hardware, fiber optic transceivers

6. Leading Manufacturers and Products

Manufacturer Representative Product
TE Connectivity AMPMODU 205796-1 (0.05" micro pitch header)
Molex PicoBlade 0510210400 (ultra-compact wire-to-board connector)
Amphenol ICC 10118801-01 (high-speed differential pair header)
JAE Electronics DF11 Series (0.5mm pitch FPC-to-PCB connector)

7. Selection Guidelines

Key considerations:

  1. Electrical requirements (current/voltage rating)
  2. Space constraints (pitch size and profile height)
  3. Environmental conditions (temperature, vibration, moisture)
  4. Termination method compatibility (through-hole vs SMT)
  5. Expected mating cycles (durability requirements)
  6. Cost vs performance trade-offs

Example: For automotive applications, select headers with AEC-Q200 certification and 3 m gold plating for vibration resistance.

8. Industry Trends

  • Miniaturization: Development of 0.3mm pitch connectors for wearable devices
  • High-Speed Performance: Optimization for 10+ Gbps data rates in 5G infrastructure
  • Modular Design: Integration with hybrid power/signal transmission capabilities
  • Sustainability: Adoption of halogen-free materials and RoHS compliance
  • Smart Manufacturing: Embedded RFID tags for connector lifecycle tracking
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