Rectangular Connectors - Headers, Male Pins

Image Part Number Description / PDF Quantity Rfq
77315-101-05LF

77315-101-05LF

Storage & Server IO (Amphenol ICC)

CONN HEADER R/A 5POS 2.54MM

500

68000-205HLF

68000-205HLF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 5POS 2.54MM

7656

95278-401A16LF

95278-401A16LF

Storage & Server IO (Amphenol ICC)

CONN HEADER SMD 16POS 2.54MM

0

77311-827-24LF

77311-827-24LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 24POS 2.54MM

0

87402-125LF

87402-125LF

Storage & Server IO (Amphenol ICC)

CONN HEADER R/A 50POS 1.27MM

0

75160-129-27LF

75160-129-27LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 27POS 2.54MM

0

95293-401-13LF

95293-401-13LF

Storage & Server IO (Amphenol ICC)

CONN HEADER SMD 13POS 2.54MM

0

78548-244HLF

78548-244HLF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 44POS 2.54MM

0

68022-272H

68022-272H

Storage & Server IO (Amphenol ICC)

CONN HEADER R/A 72POS 2.54MM

0

77313-118-44LF

77313-118-44LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 44POS 2.54MM

0

77311-401-32LF

77311-401-32LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 32POS 2.54MM

0

68488-418HLF

68488-418HLF

Storage & Server IO (Amphenol ICC)

CONN HEADER R/A 18POS 2.54MM

0

86130102323385E1LF

86130102323385E1LF

Storage & Server IO (Amphenol ICC)

CONN HEADER R/A 10POS 2.54MM

432

G881A02001TEU

G881A02001TEU

Storage & Server IO (Amphenol ICC)

CONN HEADER R/A 2POS

2298

67997-126HLF

67997-126HLF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 26POS 2.54MM

0

78229-130HLF

78229-130HLF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 30POS 2.54MM

0

77313-162-40LF

77313-162-40LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 40POS 2.54MM

0

10073456-025LF

10073456-025LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 24POS 2.54MM

0

94654-112HLF

94654-112HLF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 12POS 2.54MM

0

10129380-903001ALF

10129380-903001ALF

Storage & Server IO (Amphenol ICC)

CONN HEADER SMD 3POS 2.54MM

0

Rectangular Connectors - Headers, Male Pins

1. Overview

Rectangular connectors with male pins, commonly referred to as pin headers, are modular electrical interfaces featuring parallel rows of conductive prongs enclosed in a dielectric housing. These components enable reliable signal and power transmission between PCBs (Printed Circuit Boards), cables, and subsystems. Their standardized design, ease of assembly, and scalability make them critical in modern electronics, from consumer devices to industrial machinery.

2. Main Types and Functional Classification

Type Functional Characteristics Application Examples
Single-Row Headers Linear arrangement, 0.1" pitch standard, low-cost solution Prototyping boards, Arduino shields
Double-Row Headers Parallel dual-row configuration, higher contact density Industrial control systems, PLC modules
High-Density Headers Sub-0.05" pitch, optimized for miniaturization Smartphones, medical sensors
Right-Angle Headers 90 oriented pins for vertical space optimization Automotive ECUs, server motherboards

3. Structure and Composition

Typical male pin headers consist of:

  • Contact System: Phosphor bronze or beryllium copper pins with gold-plated contact areas
  • Insulation Housing: High-temperature resistant LCP (Liquid Crystal Polymer) or nylon material
  • Mechanical Features: Polarization keying, anti-wobble design, and retention latches
  • Mounting Options: Through-hole, SMT (Surface Mount Technology), or press-fit terminations

The contacts are arranged in standardized grids (commonly 2.54mm/0.1" pitch) with polarization features to prevent mis-mating.

4. Key Technical Specifications

Parameter Importance
Current Rating (Amps/contact) 0.5-10A determines power handling capability
Contact Resistance (m ) 10-30m affects signal integrity and power efficiency
Dielectric Withstanding Voltage 100-1000V defines insulation reliability
Operating Temperature Range -55 C to +125 C ensures environmental durability
Insertion Force (N) 0.5-5N impacts mating cycle longevity

5. Application Fields

  • Consumer Electronics: Laptops, gaming consoles, smart home devices
  • Automotive: ECU interconnects, sensor harnesses, infotainment systems
  • Industrial: CNC machine controllers, robotics interfaces
  • Medical: Diagnostic equipment, patient monitoring systems
  • Telecom: Base station hardware, fiber optic transceivers

6. Leading Manufacturers and Products

Manufacturer Representative Product
TE Connectivity AMPMODU 205796-1 (0.05" micro pitch header)
Molex PicoBlade 0510210400 (ultra-compact wire-to-board connector)
Amphenol ICC 10118801-01 (high-speed differential pair header)
JAE Electronics DF11 Series (0.5mm pitch FPC-to-PCB connector)

7. Selection Guidelines

Key considerations:

  1. Electrical requirements (current/voltage rating)
  2. Space constraints (pitch size and profile height)
  3. Environmental conditions (temperature, vibration, moisture)
  4. Termination method compatibility (through-hole vs SMT)
  5. Expected mating cycles (durability requirements)
  6. Cost vs performance trade-offs

Example: For automotive applications, select headers with AEC-Q200 certification and 3 m gold plating for vibration resistance.

8. Industry Trends

  • Miniaturization: Development of 0.3mm pitch connectors for wearable devices
  • High-Speed Performance: Optimization for 10+ Gbps data rates in 5G infrastructure
  • Modular Design: Integration with hybrid power/signal transmission capabilities
  • Sustainability: Adoption of halogen-free materials and RoHS compliance
  • Smart Manufacturing: Embedded RFID tags for connector lifecycle tracking
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