Rectangular Connectors - Headers, Male Pins

Part Number	Description / PDF	Quantity
0022288233 Woodhead - Molex	CONN HEADER R/A 23POS 2.54MM	0
0702871117 Woodhead - Molex	CONN HEADER VERT 42POS 2.54MM	0
0901301140 Woodhead - Molex	CONN HEADER VERT 40POS 2.54MM	2157
0026202081 Woodhead - Molex	CONN HEADER VERT 8POS 3.96MM	3622
0022282280 Woodhead - Molex	CONN HEADER R/A 28POS 2.54MM	0
0901200765 Woodhead - Molex	CONN HEADER VERT 5POS 2.54MM	1149
0768290004 Woodhead - Molex	CONN HEADER VERT 4POS 5.7MM	124861200
0022285063 Woodhead - Molex	CONN HEADER VERT 6POS 2.54MM	0
0905711201 Woodhead - Molex	CONN HEADER VERT 20POS 2.54MM	1
0436500526 Woodhead - Molex	CONN HEADER SMD 5POS 3MM	415
0022058109 Woodhead - Molex	CONN HEADER R/A 10POS 2.54MM	0
0713080592 Woodhead - Molex	CONN HEADER SMD 92POS 2.54MM	0
1722862307 Woodhead - Molex	CONN HEADER VERT 7POS 3.5MM	65
5054331291 Woodhead - Molex	1.25MM PCB HDR VERT 0.10UM GOLD	457
0416810046 Woodhead - Molex	CONN HEADER VERT 24POS 3.96MM	0
1726480102 Woodhead - Molex	CONN HEADER R/A 2POS 4.2MM	0
0010897541 Woodhead - Molex	CONN HEADER VERT 54POS 2.54MM	0
0874381243 Woodhead - Molex	CONN HEADER SMD R/A 12POS 1.5MM	2147483647
0702800686 Woodhead - Molex	CONN HEADER VERT 36POS 2.54MM	0
0430452420 Woodhead - Molex	CONN HEADER SMD 24POS 3MM	0

Rectangular Connectors - Headers, Male Pins

1. Overview

Rectangular connectors with male pins, commonly referred to as pin headers, are modular electrical interfaces featuring parallel rows of conductive prongs enclosed in a dielectric housing. These components enable reliable signal and power transmission between PCBs (Printed Circuit Boards), cables, and subsystems. Their standardized design, ease of assembly, and scalability make them critical in modern electronics, from consumer devices to industrial machinery.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Single-Row Headers	Linear arrangement, 0.1" pitch standard, low-cost solution	Prototyping boards, Arduino shields
Double-Row Headers	Parallel dual-row configuration, higher contact density	Industrial control systems, PLC modules
High-Density Headers	Sub-0.05" pitch, optimized for miniaturization	Smartphones, medical sensors
Right-Angle Headers	90 oriented pins for vertical space optimization	Automotive ECUs, server motherboards

3. Structure and Composition

Typical male pin headers consist of:

Contact System: Phosphor bronze or beryllium copper pins with gold-plated contact areas
Insulation Housing: High-temperature resistant LCP (Liquid Crystal Polymer) or nylon material
Mechanical Features: Polarization keying, anti-wobble design, and retention latches
Mounting Options: Through-hole, SMT (Surface Mount Technology), or press-fit terminations

The contacts are arranged in standardized grids (commonly 2.54mm/0.1" pitch) with polarization features to prevent mis-mating.

4. Key Technical Specifications

Parameter	Importance
Current Rating (Amps/contact)	0.5-10A determines power handling capability
Contact Resistance (m )	10-30m affects signal integrity and power efficiency
Dielectric Withstanding Voltage	100-1000V defines insulation reliability
Operating Temperature Range	-55 C to +125 C ensures environmental durability
Insertion Force (N)	0.5-5N impacts mating cycle longevity

5. Application Fields

Consumer Electronics: Laptops, gaming consoles, smart home devices
Automotive: ECU interconnects, sensor harnesses, infotainment systems
Industrial: CNC machine controllers, robotics interfaces
Medical: Diagnostic equipment, patient monitoring systems
Telecom: Base station hardware, fiber optic transceivers

6. Leading Manufacturers and Products

Manufacturer	Representative Product
TE Connectivity	AMPMODU 205796-1 (0.05" micro pitch header)
Molex	PicoBlade 0510210400 (ultra-compact wire-to-board connector)
Amphenol ICC	10118801-01 (high-speed differential pair header)
JAE Electronics	DF11 Series (0.5mm pitch FPC-to-PCB connector)

7. Selection Guidelines

Key considerations:

Electrical requirements (current/voltage rating)
Space constraints (pitch size and profile height)
Environmental conditions (temperature, vibration, moisture)
Termination method compatibility (through-hole vs SMT)
Expected mating cycles (durability requirements)
Cost vs performance trade-offs

Example: For automotive applications, select headers with AEC-Q200 certification and 3 m gold plating for vibration resistance.

8. Industry Trends

Miniaturization: Development of 0.3mm pitch connectors for wearable devices
High-Speed Performance: Optimization for 10+ Gbps data rates in 5G infrastructure
Modular Design: Integration with hybrid power/signal transmission capabilities
Sustainability: Adoption of halogen-free materials and RoHS compliance
Smart Manufacturing: Embedded RFID tags for connector lifecycle tracking