Rectangular Connectors - Board Spacers, Stackers (Board to Board)

Image Part Number Description / PDF Quantity Rfq
0879370406

0879370406

Woodhead - Molex

CONN HDR 4POS 0.1 STACK T/H TIN

135

0877970400

0877970400

Woodhead - Molex

CONN HDR 40POS 0.1 STACK T/H

60

1054020022

1054020022

Woodhead - Molex

CONN HDR 1POS STACK SMD GOLD

10774

0879370800

0879370800

Woodhead - Molex

CONN HDR 8POS 0.1 STACK T/H TIN

6454

0877977213

0877977213

Woodhead - Molex

CONN HDR 72POS 0.1 STACK T/H

0

0877972600

0877972600

Woodhead - Molex

CONN HDR 26POS 0.1 STACK T/H

0

0877615021

0877615021

Woodhead - Molex

CONN HDR 50POS 0.079 STACK T/H

0

0874470001

0874470001

Woodhead - Molex

CONN HDR 4POS 0.156 STACK T/H

0

0877970026

0877970026

Woodhead - Molex

CONN HDR 26POS 0.1 STACK T/H

0

0874471012

0874471012

Woodhead - Molex

CONN HDR 10POS 0.156 STACK T/H

0

0877615002

0877615002

Woodhead - Molex

2MM DRDW HDR VT TH WO CAP 75AULF

0

0877610008

0877610008

Woodhead - Molex

CONN HDR 12POS 0.079 STACK T/H

0

0877611201

0877611201

Woodhead - Molex

CONN HDR 12POS 0.079 STACK T/H

0

0879392000

0879392000

Woodhead - Molex

CONN HDR 20POS 0.1 STACK SMD TIN

0

0879390800

0879390800

Woodhead - Molex

CONN HDR 8POS 0.1 STACK SMD TIN

0

0877623009

0877623009

Woodhead - Molex

CONN HDR 30POS 0.079 STACK SMD

0

0877620872

0877620872

Woodhead - Molex

CONN HDR 8POS 0.079 STACK SMD

0

0872880005

0872880005

Woodhead - Molex

1.27MM DBAY VRCPT SMT BTB

0

0877620029

0877620029

Woodhead - Molex

CONN HDR 10POS 0.079 STACK SMD

0

0879370301

0879370301

Woodhead - Molex

CONN HDR 3POS 0.1 STACK T/H

0

Rectangular Connectors - Board Spacers, Stackers (Board to Board)

1. Overview

Rectangular board spacers and stackers are interconnect solutions designed to establish mechanical and electrical connections between two or more printed circuit boards (PCBs). These connectors maintain precise spacing while enabling signal/power transmission. Their importance in modern electronics includes enabling compact designs, modular system architectures, and reliable high-speed data transfer in applications ranging from consumer devices to industrial equipment.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Board SpacersFixed pitch, non-mating interconnects with insulating pillarsSmartphone mid-frames, IoT sensor modules
Stacking ConnectorsSelf-mating design with compressible contactsEmbedded computing boards, FPGA development kits
High-Speed StackersControlled impedance, low crosstalk design5G base stations, network switches
Compliant Pin StackersPress-fit terminations for Z-axis complianceAutomotive radar systems, medical imaging devices

3. Structure and Components

Typical construction includes:

  • Insulating housing (LCP/PBT with UL94 V-0 rating)
  • Phosphor bronze or beryllium copper contacts
  • Gold-plated contact areas (0.5-3 m thickness)
  • Polarization keying to prevent misalignment
  • Integrated locking mechanisms (latches/snap-fits)
  • Optional EMI shielding layers

4. Key Technical Specifications

ParameterTypical RangeImportance
Current Rating0.5A - 5A per contactDictates power delivery capability
Contact Resistance5-20m Impacts signal integrity
Dielectric Strength500V - 2500V ACEnsures electrical safety
Operating Temperature-55 C to +125 CDetermines environmental robustness
Insertion Force0.5N - 5N per contactAffects assembly process
Mating Cycles500 - 10,000 cyclesDefines service life expectancy

5. Application Fields

  • Telecommunications: Server backplanes, 5G NR radios
  • Industrial Automation: PLC modules, CNC controller stacks
  • Consumer Electronics: Foldable device hinge connectors
  • Medical Devices: MRI system detector arrays
  • Automotive: ADAS sensor stacking modules

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
TE ConnectivitySMART Board Stacker12 Gbps capability, self-aligning
MolexImpel High-Speed Connector25+ Gbps, floating compliance
AmphenolCBGA InterposerMicro BGA footprint compatibility
JAE ElectronicsDF59 Series0.4mm pitch, 0.3mm stack height

7. Selection Recommendations

Key considerations:

  • Electrical requirements vs. contact density needs
  • Stack height tolerance stack-up analysis
  • Thermal expansion coefficient matching
  • Field serviceability requirements
  • Automated optical inspection (AOI) compatibility

Case Study: In automotive camera module design, compliant pin stackers reduced assembly time by 40% while maintaining ISO 16750 vibration compliance.

8. Industry Trends

  • Migration to 0.3mm pitch connectors for mobile applications
  • Integration of coaxial contacts for RF board-to-board links
  • Adoption of additive manufacturing for complex shapes
  • Increased adoption of press-fit terminations in harsh environments
  • Development of hybrid optical-electrical stacking solutions
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