Banana and Tip Connectors - Jacks, Plugs

Image Part Number Description / PDF Quantity Rfq
6090

6090

Keystone Electronics Corp.

CONN BANANA JACK MINI SLDR LUG

810415

6078

6078

Keystone Electronics Corp.

CONN BANANA PLUG SOLDERLESS RED

826

6097

6097

Keystone Electronics Corp.

CONN TIP JACK TURRET

3039

6076

6076

Keystone Electronics Corp.

CONN BANANA PLUG MINI SLDR RED

155116

575-6

575-6

Keystone Electronics Corp.

CONN BANANA JACK SOLDER

22483900

552-4

552-4

Keystone Electronics Corp.

CONN BANANA PLUG RIVET

3859

6072

6072

Keystone Electronics Corp.

CONN BANANA PLUG SOLDER LUG

52010465

476-2

476-2

Keystone Electronics Corp.

CONN BANANA JACK MINIATURE SLDR

342

652

652

Keystone Electronics Corp.

CONN BANANA PLUG THRD

0

476-4

476-4

Keystone Electronics Corp.

CONN BANANA JACK MINIATURE SLDR

0

6075

6075

Keystone Electronics Corp.

CONN BANANA PLUG JUMBO THRD

178360

6026

6026

Keystone Electronics Corp.

CONN TIP JACK SLDR EYELET BLACK

310667

1670

1670

Keystone Electronics Corp.

CONN TIP PLUG SOLDERLESS RED

37985563

6079

6079

Keystone Electronics Corp.

CONN BANANA PLUG SLDRLESS BLACK

390

575-8

575-8

Keystone Electronics Corp.

CONN BANANA JACK SOLDER

283794400

6096

6096

Keystone Electronics Corp.

CONN BANANA JACK SOLDER LUG

1972

653

653

Keystone Electronics Corp.

CONN BANANA PLUG THRD

1423835

476-3

476-3

Keystone Electronics Corp.

CONN BANANA JACK MINIATURE SLDR

0

6080

6080

Keystone Electronics Corp.

CONN BANANA PLUG STACK SLDR RED

843168

6030

6030

Keystone Electronics Corp.

CONN TIP JACK TURRET WHITE

0

Banana and Tip Connectors - Jacks, Plugs

1. Overview

Banana and Tip connectors are single-pole electrical connectors commonly used in electronics testing, audio equipment, and educational laboratories. Their spring-loaded design ensures reliable contact while allowing quick insertion/removal. The banana connector's 4 mm diameter metallic plug with a sprung segment enables self-retention in sockets, while tip connectors (e.g., 6.35 mm/3.5 mm) use conductive tip-sleeve configurations for signal transmission. These connectors are critical for temporary connections in R&D, audio signal routing, and low-voltage power distribution.

2. Main Types and Functional Classification

TypeKey FeaturesApplications
Banana Plug4 mm diameter, spring-loaded, high current capacity (up to 30A)Lab power supplies, multimeters, battery chargers
1/4" (6.35 mm) Tip PlugMono/Stereo configurations, 3-contact rings, low-resistance pathGuitar cables, studio monitors, headphone jacks
3.5 mm Tip PlugMiniaturized design, 2/3 contact segments, compact signal transmissionMobile headphones, consumer audio devices, sensors
Combination ConnectorsIntegrated banana + tip in one housing, multi-channel supportTest benches, industrial control panels

3. Structure and Components

Typical banana plug consists of a conductive phosphor bronze probe (0.8-1.2 mm thickness) with gold/nickel plating, insulating PVC body, and screw terminal (4-6 mm wire capacity). Jack receptacles feature beryllium copper spring contacts (5000+ mating cycles durability) and die-cast zinc housing. Tip connectors use oxygen-free copper tip segments with thermoplastic insulation, where stereo versions add an additional insulating ring between tip and sleeve.

4. Key Technical Specifications

ParameterValue RangeImportance
Current Rating5-30 ADetermines power handling capability
Contact Resistance5-30 m Affects signal integrity and heating
Voltage Range0-150 VACSafety and insulation requirements
Mating Cycles1,000-10,000Lifespan and durability indicator
Temperature Range-20 C to +75 CEnvironmental compatibility

5. Application Fields

  • Electronics Testing: Oscilloscopes, function generators, breadboard power supplies
  • Audio Equipment: Mixing consoles, instrument cables, studio headphones
  • Educational Labs: Student experiment kits, circuit training systems
  • Industrial Control: Sensor signal routing, PLC interface modules

6. Leading Manufacturers and Products

ManufacturerProduct LineKey Features
AmphenolIndustrial Banana PlugsIP54 rated, 25A capacity, vibration-resistant
SwitchcraftONA Series Jacks10k cycle durability, ultra-low contact resistance
NeutrikSpeakON ConnectorsLocking design, 100A rating for pro audio
Keithley5mm Safety BananaDouble-insulated, 600V CAT III certified

7. Selection Recommendations

Consider: 1) Current requirements (select 30% higher rating), 2) Environmental conditions (choose sealed variants for humid environments), 3) Compatibility (match plug diameter and jack geometry), 4) Certification (UL/CSA for safety-critical applications). For high-vibration scenarios like automotive testing, specify connectors with mechanical locking features.

8. Industry Trends

Market drivers include miniaturization demands (sub-3mm tip connectors for wearables), increased use of hybrid connectors combining power/data transmission, and adoption of eco-friendly materials (halogen-free insulation). Emerging trends show growing demand for 24K gold-plated contacts in high-fidelity audio systems and integration of smart connectors with built-in current sensing capabilities.

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