Banana and Tip Connectors - Jacks, Plugs

Image Part Number Description / PDF Quantity Rfq
6021

6021

Keystone Electronics Corp.

CONN TIP JACK SLDR EYELET GREEN

1351690

6035

6035

Keystone Electronics Corp.

CONN TIP JACK TURRET BLUE

57

6024

6024

Keystone Electronics Corp.

CONN TIP JACK SLDR EYELET WHITE

0

6023

6023

Keystone Electronics Corp.

CONN TIP JACK SLDR EYELET BLUE

1578

6018

6018

Keystone Electronics Corp.

CONN TIP JACK SLDR EYELET WHITE

356

6027

6027

Keystone Electronics Corp.

CONN TIP JACK SLDR EYELET GREEN

0

6029

6029

Keystone Electronics Corp.

CONN TIP JACK SLDR EYELET BLUE

301

6005

6005

Keystone Electronics Corp.

CONN TIP PLUG SOLDERLESS BLUE

0

1616

1616

Keystone Electronics Corp.

CONN TIP PLUG SOLDER BLACK

0

3019

3019

Keystone Electronics Corp.

CONN TIP PLUG SOLDER

0

9005

9005

Keystone Electronics Corp.

CONN PIN JACK TURRET BLUE

0

9011

9011

Keystone Electronics Corp.

CONN SOCKET PLUG

0

3017

3017

Keystone Electronics Corp.

CONN TIP PLUG SOLDER RED

0

6089

6089

Keystone Electronics Corp.

CONN DBL BAN PLUG STACK SLDRLESS

1

3016

3016

Keystone Electronics Corp.

CONN TIP PLUG SOLDER BLACK

7

9004

9004

Keystone Electronics Corp.

CONN PIN JACK TURRET YELLOW

0

3015

3015

Keystone Electronics Corp.

CONN TIP PLUG SOLDER RED

0

9015

9015

Keystone Electronics Corp.

CONN SOCKET PLUG GREEN

0

3022-12

3022-12

Keystone Electronics Corp.

CONN TIP PLUG THRD

173

9017

9017

Keystone Electronics Corp.

CONN SOCKET PLUG CRIMP OR SOLDER

0

Banana and Tip Connectors - Jacks, Plugs

1. Overview

Banana and Tip connectors are single-pole electrical connectors commonly used in electronics testing, audio equipment, and educational laboratories. Their spring-loaded design ensures reliable contact while allowing quick insertion/removal. The banana connector's 4 mm diameter metallic plug with a sprung segment enables self-retention in sockets, while tip connectors (e.g., 6.35 mm/3.5 mm) use conductive tip-sleeve configurations for signal transmission. These connectors are critical for temporary connections in R&D, audio signal routing, and low-voltage power distribution.

2. Main Types and Functional Classification

TypeKey FeaturesApplications
Banana Plug4 mm diameter, spring-loaded, high current capacity (up to 30A)Lab power supplies, multimeters, battery chargers
1/4" (6.35 mm) Tip PlugMono/Stereo configurations, 3-contact rings, low-resistance pathGuitar cables, studio monitors, headphone jacks
3.5 mm Tip PlugMiniaturized design, 2/3 contact segments, compact signal transmissionMobile headphones, consumer audio devices, sensors
Combination ConnectorsIntegrated banana + tip in one housing, multi-channel supportTest benches, industrial control panels

3. Structure and Components

Typical banana plug consists of a conductive phosphor bronze probe (0.8-1.2 mm thickness) with gold/nickel plating, insulating PVC body, and screw terminal (4-6 mm wire capacity). Jack receptacles feature beryllium copper spring contacts (5000+ mating cycles durability) and die-cast zinc housing. Tip connectors use oxygen-free copper tip segments with thermoplastic insulation, where stereo versions add an additional insulating ring between tip and sleeve.

4. Key Technical Specifications

ParameterValue RangeImportance
Current Rating5-30 ADetermines power handling capability
Contact Resistance5-30 m Affects signal integrity and heating
Voltage Range0-150 VACSafety and insulation requirements
Mating Cycles1,000-10,000Lifespan and durability indicator
Temperature Range-20 C to +75 CEnvironmental compatibility

5. Application Fields

  • Electronics Testing: Oscilloscopes, function generators, breadboard power supplies
  • Audio Equipment: Mixing consoles, instrument cables, studio headphones
  • Educational Labs: Student experiment kits, circuit training systems
  • Industrial Control: Sensor signal routing, PLC interface modules

6. Leading Manufacturers and Products

ManufacturerProduct LineKey Features
AmphenolIndustrial Banana PlugsIP54 rated, 25A capacity, vibration-resistant
SwitchcraftONA Series Jacks10k cycle durability, ultra-low contact resistance
NeutrikSpeakON ConnectorsLocking design, 100A rating for pro audio
Keithley5mm Safety BananaDouble-insulated, 600V CAT III certified

7. Selection Recommendations

Consider: 1) Current requirements (select 30% higher rating), 2) Environmental conditions (choose sealed variants for humid environments), 3) Compatibility (match plug diameter and jack geometry), 4) Certification (UL/CSA for safety-critical applications). For high-vibration scenarios like automotive testing, specify connectors with mechanical locking features.

8. Industry Trends

Market drivers include miniaturization demands (sub-3mm tip connectors for wearables), increased use of hybrid connectors combining power/data transmission, and adoption of eco-friendly materials (halogen-free insulation). Emerging trends show growing demand for 24K gold-plated contacts in high-fidelity audio systems and integration of smart connectors with built-in current sensing capabilities.

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