Banana and Tip Connectors - Jacks, Plugs

Image Part Number Description / PDF Quantity Rfq
6073

6073

Keystone Electronics Corp.

CONN BANANA PLUG JUMBO SLDR LUG

1881794

6031

6031

Keystone Electronics Corp.

CONN TIP JACK TURRET RED

30439

575-4

575-4

Keystone Electronics Corp.

CONN BANANA JACK SOLDER

911018000

6091

6091

Keystone Electronics Corp.

CONN BANANA JACK SOLDER TABS RED

42762413

6074-1

6074-1

Keystone Electronics Corp.

CONN BANANA PLUG THRD

214

6025

6025

Keystone Electronics Corp.

CONN TIP JACK SLDR EYELET RED

428310

1681

1681

Keystone Electronics Corp.

CONN TIP PLUG THRD

903

552-3

552-3

Keystone Electronics Corp.

CONN BANANA PLUG RIVET

182139

6032

6032

Keystone Electronics Corp.

CONN TIP JACK TURRET BLACK

34332

654

654

Keystone Electronics Corp.

CONN BANANA PLUG THRD

1378

6095

6095

Keystone Electronics Corp.

CONN BANANA JACK SOLDER LUG

790116542

6092

6092

Keystone Electronics Corp.

CONN BANANA JACK SLDR TABS BLACK

2526379

6074-2

6074-2

Keystone Electronics Corp.

CONN BANANA PLUG THRD

761170

6077

6077

Keystone Electronics Corp.

CONN BANANA PLUG MINI SLDR BLACK

390401

6093

6093

Keystone Electronics Corp.

CONN BANANA JACK SOLDER LUG RED

570394

6019

6019

Keystone Electronics Corp.

CONN TIP JACK SLDR EYELET RED

583691

1601

1601

Keystone Electronics Corp.

CONN TIP PLUG SOLDER

8374900

6098

6098

Keystone Electronics Corp.

LARGE BANANA JACK

22821700

6028

6028

Keystone Electronics Corp.

CONN TIP JACK SLDR EYELET YELLOW

462

3022-20

3022-20

Keystone Electronics Corp.

CONN TIP PLUG THRD

2175

Banana and Tip Connectors - Jacks, Plugs

1. Overview

Banana and Tip connectors are single-pole electrical connectors commonly used in electronics testing, audio equipment, and educational laboratories. Their spring-loaded design ensures reliable contact while allowing quick insertion/removal. The banana connector's 4 mm diameter metallic plug with a sprung segment enables self-retention in sockets, while tip connectors (e.g., 6.35 mm/3.5 mm) use conductive tip-sleeve configurations for signal transmission. These connectors are critical for temporary connections in R&D, audio signal routing, and low-voltage power distribution.

2. Main Types and Functional Classification

TypeKey FeaturesApplications
Banana Plug4 mm diameter, spring-loaded, high current capacity (up to 30A)Lab power supplies, multimeters, battery chargers
1/4" (6.35 mm) Tip PlugMono/Stereo configurations, 3-contact rings, low-resistance pathGuitar cables, studio monitors, headphone jacks
3.5 mm Tip PlugMiniaturized design, 2/3 contact segments, compact signal transmissionMobile headphones, consumer audio devices, sensors
Combination ConnectorsIntegrated banana + tip in one housing, multi-channel supportTest benches, industrial control panels

3. Structure and Components

Typical banana plug consists of a conductive phosphor bronze probe (0.8-1.2 mm thickness) with gold/nickel plating, insulating PVC body, and screw terminal (4-6 mm wire capacity). Jack receptacles feature beryllium copper spring contacts (5000+ mating cycles durability) and die-cast zinc housing. Tip connectors use oxygen-free copper tip segments with thermoplastic insulation, where stereo versions add an additional insulating ring between tip and sleeve.

4. Key Technical Specifications

ParameterValue RangeImportance
Current Rating5-30 ADetermines power handling capability
Contact Resistance5-30 m Affects signal integrity and heating
Voltage Range0-150 VACSafety and insulation requirements
Mating Cycles1,000-10,000Lifespan and durability indicator
Temperature Range-20 C to +75 CEnvironmental compatibility

5. Application Fields

  • Electronics Testing: Oscilloscopes, function generators, breadboard power supplies
  • Audio Equipment: Mixing consoles, instrument cables, studio headphones
  • Educational Labs: Student experiment kits, circuit training systems
  • Industrial Control: Sensor signal routing, PLC interface modules

6. Leading Manufacturers and Products

ManufacturerProduct LineKey Features
AmphenolIndustrial Banana PlugsIP54 rated, 25A capacity, vibration-resistant
SwitchcraftONA Series Jacks10k cycle durability, ultra-low contact resistance
NeutrikSpeakON ConnectorsLocking design, 100A rating for pro audio
Keithley5mm Safety BananaDouble-insulated, 600V CAT III certified

7. Selection Recommendations

Consider: 1) Current requirements (select 30% higher rating), 2) Environmental conditions (choose sealed variants for humid environments), 3) Compatibility (match plug diameter and jack geometry), 4) Certification (UL/CSA for safety-critical applications). For high-vibration scenarios like automotive testing, specify connectors with mechanical locking features.

8. Industry Trends

Market drivers include miniaturization demands (sub-3mm tip connectors for wearables), increased use of hybrid connectors combining power/data transmission, and adoption of eco-friendly materials (halogen-free insulation). Emerging trends show growing demand for 24K gold-plated contacts in high-fidelity audio systems and integration of smart connectors with built-in current sensing capabilities.

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