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Multiple Conductor Cables

Image Part Number Description / PDF Quantity Rfq
78346 SL001

78346 SL001

Alpha Wire

CABLE 6COND 20AWG SHLD 1000'

0
1891/3C SL005

1891/3C SL005

Alpha Wire

CABLE 3COND 14AWG SLATE 100'

2
77111 SL001

77111 SL001

Alpha Wire

CABLE 4COND 22AWG SHLD 1000'

1
5479C SL002

5479C SL002

Alpha Wire

MULTI-PAIR 18COND 24AWG 500'

0
65607 SL005

65607 SL005

Alpha Wire

CABLE 7COND 16AWG SLATE 100'

4
79033 SL001

79033 SL001

Alpha Wire

CABLE 9COND 14AWG SLATE 1000'

0
78146 SL001

78146 SL001

Alpha Wire

CABLE 6COND 20AWG SHLD 1000'

0
45366 BK001

45366 BK001

Alpha Wire

CABLE 6 COND 16AWG BLACK 1000'

0
6459 OR001

6459 OR001

Alpha Wire

MULTI-PAIR 2COND 18AWG 1000'

3
86601CY SL005

86601CY SL005

Alpha Wire

CABLE 2COND 24AWG SHLD 100'

1
5162C SL005

5162C SL005

Alpha Wire

CABLE 2COND 18AWG SHLD 100'

1390
3248 SL005

3248 SL005

Alpha Wire

CABLE 4COND 16AWG SHLD 100'

0
2423C SL021

2423C SL021

Alpha Wire

CABLE 3COND 18AWG SHLD 1000'

1
45430/4 BK001

45430/4 BK001

Alpha Wire

CABLE 4 COND 18AWG BLACK 1000'

0
86404CY SL005

86404CY SL005

Alpha Wire

MULTI-PAIR 8COND 28AWG SHLD 100'

0
65203CY SL005

65203CY SL005

Alpha Wire

CABLE 3COND 12AWG SHLD 100'

57
80033 SL005

80033 SL005

Alpha Wire

ECOFLEX PUR 3CON 18AWG UNSH

34
3467C SL001

3467C SL001

Alpha Wire

CABLE 7COND 28AWG SHLD 1000'

6
3222 SL001

3222 SL001

Alpha Wire

CABLE 3COND 22AWG SHLD 1000'

3
65418 SL005

65418 SL005

Alpha Wire

CABLE 18COND 14AWG SLATE 100'

10

Multiple Conductor Cables

1. Overview

Multiple Conductor Cables (MCC) are composite cable structures containing two or more individually insulated conductors enclosed within a common jacket. These cables enable simultaneous transmission of power, data, and control signals in complex systems. Their modular design optimizes space utilization while maintaining signal integrity, making them essential in industrial automation, telecommunications, and energy distribution systems.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Control CablesLow capacitance, high flexibility, 300-1000V ratingPLC systems, factory automation
Power CablesLarge cross-section conductors, thermal-resistant insulationMachinery power supply, HVAC systems
Data Communication CablesTwisted pair configurations, 100 impedanceEthernet networks, fieldbus systems
Signal CablesShielded designs, noise suppressionSensor networks, instrumentation

3. Structure and Composition

Typical construction includes:

  • Conductors: Annealed copper or aluminum (solid/stranded), 0.14-10mm cross-section
  • Insulation: PVC, XLPE, or FEP materials with 300% elongation
  • Shielding: Aluminum-polyester foil (100% coverage) or braided copper (85% coverage)
  • Jacket: Flame-retardant PVC or LSZH compounds (0.8-3.0mm thickness)

Layered design prevents crosstalk between conductors while maintaining mechanical durability (20N/mm tensile strength).

4. Key Technical Parameters

ParameterTypical RangeSignificance
Conductor Count2-104 conductorsDetermines system integration density
Voltage Rating300V-2000VDefines operational safety margin
Temperature Range-40 C to +125 CEnvironmental adaptability
Shielding Effectiveness60-100dBEMI protection level
Bending Radius7.5 OD to 15 ODInstallation flexibility

5. Application Areas

Primary industries utilizing MCC:

  • Industrial Automation: Robotic arms, CNC machines
  • Transportation: Rail vehicle control systems
  • Energy: Wind turbine pitch control systems
  • Telecommunications: 5G base station interconnects

Case Study: Automotive production lines use 24-conductor control cables to synchronize robotic welding stations with <0.1ms latency.

6. Leading Manufacturers

ManufacturerKey ProductsSpecialization
LegrandOkonite Multi-ConductorBuilding automation solutions
Belden8760 DataTuffIndustrial Ethernet cables
Prysmian GroupFire resistant Ecos ZEnergy sector applications
Alpha Wire3279 UltraFlexHigh-flex robotics cables

7. Selection Guidelines

Key considerations:

  • Current carrying capacity vs. conductor size (I = 3.2 Amm for Cu)
  • Chemical resistance requirements (oil/grease exposure)
  • Signal transmission requirements (CAT5e/CAT6 data rate support)
  • Regulatory compliance (UL/CSA/IEC standards)
  • Mechanical stress factors (vibration, bending cycles)

Recommend conducting thermal cycling tests (-20 C to +85 C) for critical applications.

8. Industry Trends

Emerging developments include:

  • Hybrid cables integrating fiber optics and power conductors
  • Nano-coated conductors for 50% weight reduction
  • Smart cables with embedded temperature/sensor monitoring
  • Halogen-free materials meeting IEC 60754-1 standards
  • Miniaturization trend: 0.08mm micro-conductors in medical cables

Market forecasts indicate 6.2% CAGR through 2030 driven by Industry 4.0 adoption.

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