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Multiple Conductor Cables

Image Part Number Description / PDF Quantity Rfq
5010/50C SL005

5010/50C SL005

Alpha Wire

CABLE 50COND 22AWG SLATE 100'

12
M3214 SL001

M3214 SL001

Alpha Wire

CABLE 4COND 18AWG SHLD 1000'

0
78138 SL005

78138 SL005

Alpha Wire

CABLE 8COND 22AWG SHLD 100'

3
45124 BK001

45124 BK001

Alpha Wire

CABLE 4 PAIR 22AWG BLACK 1000'

0
2472 SL001

2472 SL001

Alpha Wire

MULTI-PAIR 2COND 14AWG 1000'

2
5523 SL001

5523 SL001

Alpha Wire

CABLE 3COND 18AWG SHLD 1000'

2
1172L SL001

1172L SL001

Alpha Wire

CABLE 2COND 22AWG SLATE 1000'

69
79106 SL005

79106 SL005

Alpha Wire

CABLE 9COND 20AWG SHLD 100'

0
6388 SL002

6388 SL002

Alpha Wire

MULTI-PAIR 24COND 24AWG 500'

3
881807 SL001

881807 SL001

Alpha Wire

CABLE 7COND 18AWG SLATE 1000'

0
85018 BK002

85018 BK002

Alpha Wire

CABLE 18COND 18AWG BLACK 500'

0
77118 SL001

77118 SL001

Alpha Wire

CABLE 5COND 20AWG SHLD 1000'

0
78363 SL001

78363 SL001

Alpha Wire

MULTI-PAIR 6COND 26AWG 1000'

21
1898/6C SL002

1898/6C SL002

Alpha Wire

CABLE 6COND 18AWG SLATE 500'

211
77155 SL005

77155 SL005

Alpha Wire

CABLE 6COND 28AWG SHLD 100'

2
79046 SL001

79046 SL001

Alpha Wire

CABLE 4COND 22AWG SLATE 1000'

2
86164CY SL005

86164CY SL005

Alpha Wire

16 AWG/4 COND SHIELDED 100'

1
6451 SL001

6451 SL001

Alpha Wire

MULTI-PAIR 4COND 15-18AWG 1000'

11
79101 SL005

79101 SL005

Alpha Wire

CABLE 2COND 20AWG SHLD 100'

0
M13222 SL001

M13222 SL001

Alpha Wire

CABLE 2COND 24AWG SHLD 1000'

0

Multiple Conductor Cables

1. Overview

Multiple Conductor Cables (MCC) are composite cable structures containing two or more individually insulated conductors enclosed within a common jacket. These cables enable simultaneous transmission of power, data, and control signals in complex systems. Their modular design optimizes space utilization while maintaining signal integrity, making them essential in industrial automation, telecommunications, and energy distribution systems.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Control CablesLow capacitance, high flexibility, 300-1000V ratingPLC systems, factory automation
Power CablesLarge cross-section conductors, thermal-resistant insulationMachinery power supply, HVAC systems
Data Communication CablesTwisted pair configurations, 100 impedanceEthernet networks, fieldbus systems
Signal CablesShielded designs, noise suppressionSensor networks, instrumentation

3. Structure and Composition

Typical construction includes:

  • Conductors: Annealed copper or aluminum (solid/stranded), 0.14-10mm cross-section
  • Insulation: PVC, XLPE, or FEP materials with 300% elongation
  • Shielding: Aluminum-polyester foil (100% coverage) or braided copper (85% coverage)
  • Jacket: Flame-retardant PVC or LSZH compounds (0.8-3.0mm thickness)

Layered design prevents crosstalk between conductors while maintaining mechanical durability (20N/mm tensile strength).

4. Key Technical Parameters

ParameterTypical RangeSignificance
Conductor Count2-104 conductorsDetermines system integration density
Voltage Rating300V-2000VDefines operational safety margin
Temperature Range-40 C to +125 CEnvironmental adaptability
Shielding Effectiveness60-100dBEMI protection level
Bending Radius7.5 OD to 15 ODInstallation flexibility

5. Application Areas

Primary industries utilizing MCC:

  • Industrial Automation: Robotic arms, CNC machines
  • Transportation: Rail vehicle control systems
  • Energy: Wind turbine pitch control systems
  • Telecommunications: 5G base station interconnects

Case Study: Automotive production lines use 24-conductor control cables to synchronize robotic welding stations with <0.1ms latency.

6. Leading Manufacturers

ManufacturerKey ProductsSpecialization
LegrandOkonite Multi-ConductorBuilding automation solutions
Belden8760 DataTuffIndustrial Ethernet cables
Prysmian GroupFire resistant Ecos ZEnergy sector applications
Alpha Wire3279 UltraFlexHigh-flex robotics cables

7. Selection Guidelines

Key considerations:

  • Current carrying capacity vs. conductor size (I = 3.2 Amm for Cu)
  • Chemical resistance requirements (oil/grease exposure)
  • Signal transmission requirements (CAT5e/CAT6 data rate support)
  • Regulatory compliance (UL/CSA/IEC standards)
  • Mechanical stress factors (vibration, bending cycles)

Recommend conducting thermal cycling tests (-20 C to +85 C) for critical applications.

8. Industry Trends

Emerging developments include:

  • Hybrid cables integrating fiber optics and power conductors
  • Nano-coated conductors for 50% weight reduction
  • Smart cables with embedded temperature/sensor monitoring
  • Halogen-free materials meeting IEC 60754-1 standards
  • Miniaturization trend: 0.08mm micro-conductors in medical cables

Market forecasts indicate 6.2% CAGR through 2030 driven by Industry 4.0 adoption.

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