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Multiple Conductor Cables

Image Part Number Description / PDF Quantity Rfq
1175C SL005

1175C SL005

Alpha Wire

CABLE 5COND 22AWG SLATE 100'

70
6320 SL005

6320 SL005

Alpha Wire

MULTI-PAIR 12COND 24AWG SHLD

0
25372 BK005

25372 BK005

Alpha Wire

MULTI-PAIR 4COND 18AWG BLK 100'

10
78334 SL005

78334 SL005

Alpha Wire

CABLE 4COND 22AWG SHLD 100'

4
78138 SL001

78138 SL001

Alpha Wire

CABLE 8COND 22AWG SHLD 1000'

1
1294C SL002

1294C SL002

Alpha Wire

CABLE 4COND 22AWG SHLD 500'

2
78332 SL001

78332 SL001

Alpha Wire

CABLE 2COND 22AWG SHLD 1000'

5
5010/30C SL005

5010/30C SL005

Alpha Wire

CABLE 30COND 22AWG SLATE 100'

2
2433C SL002

2433C SL002

Alpha Wire

CABLE 3COND 16AWG SHLD 500'

0
45450/3 BK001

45450/3 BK001

Alpha Wire

CABLE 3 COND 14AWG BLACK 1000'

0
77051 SL005

77051 SL005

Alpha Wire

CABLE 8COND 26AWG SLATE 100'

1
M4633 SL001

M4633 SL001

Alpha Wire

CABLE 2COND 22AWG SHLD 1000'

0
881808 SL001

881808 SL001

Alpha Wire

CABLE 8COND 18AWG SLATE 1000'

0
5120/15C SL002

5120/15C SL002

Alpha Wire

CABLE 15COND 24AWG SHLD 500'

2
78113 SL005

78113 SL005

Alpha Wire

CABLE 3COND 26AWG SHLD 100'

2
6366 SL005

6366 SL005

Alpha Wire

MULTI-PAIR 12COND 24AWG 100'

4
79053 SL005

79053 SL005

Alpha Wire

CABLE 6COND 24AWG SLATE 100'

3
881802 SL005

881802 SL005

Alpha Wire

CABLE 2COND 18AWG SLATE 100'

3
57004 SL002

57004 SL002

Alpha Wire

CABLE 4COND 24AWG SHLD 500'

81
1299/37C SL002

1299/37C SL002

Alpha Wire

CABLE 37COND 22AWG SHLD 500'

1

Multiple Conductor Cables

1. Overview

Multiple Conductor Cables (MCC) are composite cable structures containing two or more individually insulated conductors enclosed within a common jacket. These cables enable simultaneous transmission of power, data, and control signals in complex systems. Their modular design optimizes space utilization while maintaining signal integrity, making them essential in industrial automation, telecommunications, and energy distribution systems.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Control CablesLow capacitance, high flexibility, 300-1000V ratingPLC systems, factory automation
Power CablesLarge cross-section conductors, thermal-resistant insulationMachinery power supply, HVAC systems
Data Communication CablesTwisted pair configurations, 100 impedanceEthernet networks, fieldbus systems
Signal CablesShielded designs, noise suppressionSensor networks, instrumentation

3. Structure and Composition

Typical construction includes:

  • Conductors: Annealed copper or aluminum (solid/stranded), 0.14-10mm cross-section
  • Insulation: PVC, XLPE, or FEP materials with 300% elongation
  • Shielding: Aluminum-polyester foil (100% coverage) or braided copper (85% coverage)
  • Jacket: Flame-retardant PVC or LSZH compounds (0.8-3.0mm thickness)

Layered design prevents crosstalk between conductors while maintaining mechanical durability (20N/mm tensile strength).

4. Key Technical Parameters

ParameterTypical RangeSignificance
Conductor Count2-104 conductorsDetermines system integration density
Voltage Rating300V-2000VDefines operational safety margin
Temperature Range-40 C to +125 CEnvironmental adaptability
Shielding Effectiveness60-100dBEMI protection level
Bending Radius7.5 OD to 15 ODInstallation flexibility

5. Application Areas

Primary industries utilizing MCC:

  • Industrial Automation: Robotic arms, CNC machines
  • Transportation: Rail vehicle control systems
  • Energy: Wind turbine pitch control systems
  • Telecommunications: 5G base station interconnects

Case Study: Automotive production lines use 24-conductor control cables to synchronize robotic welding stations with <0.1ms latency.

6. Leading Manufacturers

ManufacturerKey ProductsSpecialization
LegrandOkonite Multi-ConductorBuilding automation solutions
Belden8760 DataTuffIndustrial Ethernet cables
Prysmian GroupFire resistant Ecos ZEnergy sector applications
Alpha Wire3279 UltraFlexHigh-flex robotics cables

7. Selection Guidelines

Key considerations:

  • Current carrying capacity vs. conductor size (I = 3.2 Amm for Cu)
  • Chemical resistance requirements (oil/grease exposure)
  • Signal transmission requirements (CAT5e/CAT6 data rate support)
  • Regulatory compliance (UL/CSA/IEC standards)
  • Mechanical stress factors (vibration, bending cycles)

Recommend conducting thermal cycling tests (-20 C to +85 C) for critical applications.

8. Industry Trends

Emerging developments include:

  • Hybrid cables integrating fiber optics and power conductors
  • Nano-coated conductors for 50% weight reduction
  • Smart cables with embedded temperature/sensor monitoring
  • Halogen-free materials meeting IEC 60754-1 standards
  • Miniaturization trend: 0.08mm micro-conductors in medical cables

Market forecasts indicate 6.2% CAGR through 2030 driven by Industry 4.0 adoption.

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