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Multiple Conductor Cables

Image Part Number Description / PDF Quantity Rfq
882403 SL001

882403 SL001

Alpha Wire

CABLE 3COND 24AWG SLATE 1000'

2
78234 SL001

78234 SL001

Alpha Wire

MULTI-PAIR 8COND 22AWG 1000'

0
5106C SL001

5106C SL001

Alpha Wire

CABLE 6COND 22AWG SHLD 1000'

2
2212C SL001

2212C SL001

Alpha Wire

CABLE 2PAIR 22AWG SHLD 1000'

1
2821/4 WH001

2821/4 WH001

Alpha Wire

CABLE 4COND 24AWG WHT SHLD 1000'

0
5016C SL002

5016C SL002

Alpha Wire

CABLE 6COND 24AWG SLATE 500'

0
1297C SL021

1297C SL021

Alpha Wire

CABLE 7COND 22AWG SHLD 1000'

3
78344 SL005

78344 SL005

Alpha Wire

CABLE 4COND 20AWG SHLD 100'

21
5922 SL001

5922 SL001

Alpha Wire

CABLE 4COND 28AWG SLATE 1000'

0
6329 SL001

6329 SL001

Alpha Wire

CABLE 5COND 24AWG SHLD 1000'

2
470025CY GE033

470025CY GE033

Alpha Wire

2C 0.5MM2 BRAID SHIELD 100 M

4
74004 BK002

74004 BK002

Alpha Wire

26AWG CAT7 4PAIR MOD FLEX 500'

15
78340 SL001

78340 SL001

Alpha Wire

CABLE 10COND 22AWG SHLD 1000'

0
M2487 SL005

M2487 SL005

Alpha Wire

MULTI-PAIR 4COND 28AWG SHLD 100'

0
M3244 SL002

M3244 SL002

Alpha Wire

CABLE 4COND 18AWG SHLD 500'

2
79118 SL001

79118 SL001

Alpha Wire

CABLE 4COND 16AWG SHLD 1000'

0
M2414 SL002

M2414 SL002

Alpha Wire

CABLE 25COND 28AWG SHLD 500'

1
2819/2 WH001

2819/2 WH001

Alpha Wire

CABLE 2COND 18AWG WHT SHLD 1000'

0
80141 SL005

80141 SL005

Alpha Wire

ECOFLEX PUR 2 COND 16AWG BRAID

0
6623 WH001

6623 WH001

Alpha Wire

CABLE 3COND 24AWG WHITE 1000'

2

Multiple Conductor Cables

1. Overview

Multiple Conductor Cables (MCC) are composite cable structures containing two or more individually insulated conductors enclosed within a common jacket. These cables enable simultaneous transmission of power, data, and control signals in complex systems. Their modular design optimizes space utilization while maintaining signal integrity, making them essential in industrial automation, telecommunications, and energy distribution systems.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Control CablesLow capacitance, high flexibility, 300-1000V ratingPLC systems, factory automation
Power CablesLarge cross-section conductors, thermal-resistant insulationMachinery power supply, HVAC systems
Data Communication CablesTwisted pair configurations, 100 impedanceEthernet networks, fieldbus systems
Signal CablesShielded designs, noise suppressionSensor networks, instrumentation

3. Structure and Composition

Typical construction includes:

  • Conductors: Annealed copper or aluminum (solid/stranded), 0.14-10mm cross-section
  • Insulation: PVC, XLPE, or FEP materials with 300% elongation
  • Shielding: Aluminum-polyester foil (100% coverage) or braided copper (85% coverage)
  • Jacket: Flame-retardant PVC or LSZH compounds (0.8-3.0mm thickness)

Layered design prevents crosstalk between conductors while maintaining mechanical durability (20N/mm tensile strength).

4. Key Technical Parameters

ParameterTypical RangeSignificance
Conductor Count2-104 conductorsDetermines system integration density
Voltage Rating300V-2000VDefines operational safety margin
Temperature Range-40 C to +125 CEnvironmental adaptability
Shielding Effectiveness60-100dBEMI protection level
Bending Radius7.5 OD to 15 ODInstallation flexibility

5. Application Areas

Primary industries utilizing MCC:

  • Industrial Automation: Robotic arms, CNC machines
  • Transportation: Rail vehicle control systems
  • Energy: Wind turbine pitch control systems
  • Telecommunications: 5G base station interconnects

Case Study: Automotive production lines use 24-conductor control cables to synchronize robotic welding stations with <0.1ms latency.

6. Leading Manufacturers

ManufacturerKey ProductsSpecialization
LegrandOkonite Multi-ConductorBuilding automation solutions
Belden8760 DataTuffIndustrial Ethernet cables
Prysmian GroupFire resistant Ecos ZEnergy sector applications
Alpha Wire3279 UltraFlexHigh-flex robotics cables

7. Selection Guidelines

Key considerations:

  • Current carrying capacity vs. conductor size (I = 3.2 Amm for Cu)
  • Chemical resistance requirements (oil/grease exposure)
  • Signal transmission requirements (CAT5e/CAT6 data rate support)
  • Regulatory compliance (UL/CSA/IEC standards)
  • Mechanical stress factors (vibration, bending cycles)

Recommend conducting thermal cycling tests (-20 C to +85 C) for critical applications.

8. Industry Trends

Emerging developments include:

  • Hybrid cables integrating fiber optics and power conductors
  • Nano-coated conductors for 50% weight reduction
  • Smart cables with embedded temperature/sensor monitoring
  • Halogen-free materials meeting IEC 60754-1 standards
  • Miniaturization trend: 0.08mm micro-conductors in medical cables

Market forecasts indicate 6.2% CAGR through 2030 driven by Industry 4.0 adoption.

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