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Multiple Conductor Cables

Image Part Number Description / PDF Quantity Rfq
09456000690

09456000690

HARTING

CABLE CAT7 8COND 24AWG BLK 3281'

0
09456000950

09456000950

HARTING

CABLE 24AWG USB202X SHIELD

0
09456000321

09456000321

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CABLE RJIHYBR 4X26/7 1640.42'

0
09456000118

09456000118

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CABLE CAT5 4COND 22AWG 1640.42'

0
09456000106

09456000106

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CABLE CAT5 8COND 26AWG 328.1'

0
09456000320

09456000320

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CABLE CAT5 8COND 22AWG 1640.42'

0
09456000240

09456000240

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CABLE CAT5 8COND 26AWG SHLD 164'

0
09456000128

09456000128

HARTING

CABLE CAT5 4COND 22AWG BLK 3281'

0
09456000721

09456000721

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RJI CAB 8XAWG26/7 STRA.,500M-REE

0
09456000178

09456000178

HARTING

CABLE CAT5 4COND 22AWG 164'

0
09456000148

09456000148

HARTING

CABLE CAT5 4COND 22AWG 1640.42'

0
60900136010

60900136010

HARTING

MULTI-PAIR 26COND 28AWG 328.1'

0
09473030050006

09473030050006

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CABLE ASSEMBLY

0
09473030100006

09473030100006

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CABLE ASSEMBLY

0
09456000430

09456000430

HARTING

CABLE CAT5 8COND 26AWG YEL 65.6'

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60900186010

60900186010

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MULTI-PAIR 36COND 28AWG 328.1'

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60900256010

60900256010

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MULTI-PAIR 50COND 28AWG 328.1'

0
09456000520

09456000520

HARTING

RJI CABEL AWG27/7 CAT6 500M

0
09456000420

09456000420

HARTING

CABLE CAT5 8COND 26AWG 1640.42'

0
60900106010

60900106010

HARTING

MULTI-PAIR 20COND 28AWG 328.1'

0

Multiple Conductor Cables

1. Overview

Multiple Conductor Cables (MCC) are composite cable structures containing two or more individually insulated conductors enclosed within a common jacket. These cables enable simultaneous transmission of power, data, and control signals in complex systems. Their modular design optimizes space utilization while maintaining signal integrity, making them essential in industrial automation, telecommunications, and energy distribution systems.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Control CablesLow capacitance, high flexibility, 300-1000V ratingPLC systems, factory automation
Power CablesLarge cross-section conductors, thermal-resistant insulationMachinery power supply, HVAC systems
Data Communication CablesTwisted pair configurations, 100 impedanceEthernet networks, fieldbus systems
Signal CablesShielded designs, noise suppressionSensor networks, instrumentation

3. Structure and Composition

Typical construction includes:

  • Conductors: Annealed copper or aluminum (solid/stranded), 0.14-10mm cross-section
  • Insulation: PVC, XLPE, or FEP materials with 300% elongation
  • Shielding: Aluminum-polyester foil (100% coverage) or braided copper (85% coverage)
  • Jacket: Flame-retardant PVC or LSZH compounds (0.8-3.0mm thickness)

Layered design prevents crosstalk between conductors while maintaining mechanical durability (20N/mm tensile strength).

4. Key Technical Parameters

ParameterTypical RangeSignificance
Conductor Count2-104 conductorsDetermines system integration density
Voltage Rating300V-2000VDefines operational safety margin
Temperature Range-40 C to +125 CEnvironmental adaptability
Shielding Effectiveness60-100dBEMI protection level
Bending Radius7.5 OD to 15 ODInstallation flexibility

5. Application Areas

Primary industries utilizing MCC:

  • Industrial Automation: Robotic arms, CNC machines
  • Transportation: Rail vehicle control systems
  • Energy: Wind turbine pitch control systems
  • Telecommunications: 5G base station interconnects

Case Study: Automotive production lines use 24-conductor control cables to synchronize robotic welding stations with <0.1ms latency.

6. Leading Manufacturers

ManufacturerKey ProductsSpecialization
LegrandOkonite Multi-ConductorBuilding automation solutions
Belden8760 DataTuffIndustrial Ethernet cables
Prysmian GroupFire resistant Ecos ZEnergy sector applications
Alpha Wire3279 UltraFlexHigh-flex robotics cables

7. Selection Guidelines

Key considerations:

  • Current carrying capacity vs. conductor size (I = 3.2 Amm for Cu)
  • Chemical resistance requirements (oil/grease exposure)
  • Signal transmission requirements (CAT5e/CAT6 data rate support)
  • Regulatory compliance (UL/CSA/IEC standards)
  • Mechanical stress factors (vibration, bending cycles)

Recommend conducting thermal cycling tests (-20 C to +85 C) for critical applications.

8. Industry Trends

Emerging developments include:

  • Hybrid cables integrating fiber optics and power conductors
  • Nano-coated conductors for 50% weight reduction
  • Smart cables with embedded temperature/sensor monitoring
  • Halogen-free materials meeting IEC 60754-1 standards
  • Miniaturization trend: 0.08mm micro-conductors in medical cables

Market forecasts indicate 6.2% CAGR through 2030 driven by Industry 4.0 adoption.

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