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Multiple Conductor Cables

Image Part Number Description / PDF Quantity Rfq
33578510200001

33578510200001

HARTING

CABLE 11COND 26AWG BLACK 65.6'

0
09456000189

09456000189

HARTING

CABLE CAT5 4COND 22AWG BLK 164'

0
09456000322

09456000322

HARTING

HYBRIDCABLE CAT.6 4X2XAWG26/7,4X

0
09456001110

09456001110

HARTING

CABLE CAT5 4COND GREEN 65.6'

0
09456000170

09456000170

HARTING

CABLE CAT5 4COND 22AWG 1640.42'

0
09456001230

09456001230

HARTING

PROFINET 4 TP TYPE A CABLE; 500M

0
09456000691

09456000691

HARTING

CABLE CAT7 8COND 24AWG 1640.42'

0
09456001410

09456001410

HARTING

4XAWG 22/7 ETHERRAIL CAB. CAT.5

0
09456000158

09456000158

HARTING

CABLE CAT5 4COND 22AWG BLK 3281'

0
09456001130

09456001130

HARTING

CABLE CAT5 4COND GREEN

0
09456000149

09456000149

HARTING

CABLE CAT5 4COND 22AWG SHLD 164'

0
09456000694

09456000694

HARTING

CABLE CAT7 8COND 24AWG BLK 32.8'

0
09456000301

09456000301

HARTING

CABLE RJIHYBR 4X26/7 3X20 328.1'

0
09456000270

09456000270

HARTING

CABLE - HA-VIS MVB DATA BUS CABL

0
09456000160

09456000160

HARTING

CABLE CAT5 4COND 22AWG 328.1'

0
09456001220

09456001220

HARTING

PROFINET 4 TP TYPE A CABLE; 100M

0
09456000541

09456000541

HARTING

CABLE - CAT6A, 4X2XAWG26/7, OUTD

0
09456000650

09456000650

HARTING

CABLE CAT6A 8COND 23AWG 1640.42'

0
09456000651

09456000651

HARTING

CABLE CAT6A 8COND 23AWG 328.1'

0
09456001211

09456001211

HARTING

PROFINET 4 TP TYPE B CABLE; 20M

0

Multiple Conductor Cables

1. Overview

Multiple Conductor Cables (MCC) are composite cable structures containing two or more individually insulated conductors enclosed within a common jacket. These cables enable simultaneous transmission of power, data, and control signals in complex systems. Their modular design optimizes space utilization while maintaining signal integrity, making them essential in industrial automation, telecommunications, and energy distribution systems.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Control CablesLow capacitance, high flexibility, 300-1000V ratingPLC systems, factory automation
Power CablesLarge cross-section conductors, thermal-resistant insulationMachinery power supply, HVAC systems
Data Communication CablesTwisted pair configurations, 100 impedanceEthernet networks, fieldbus systems
Signal CablesShielded designs, noise suppressionSensor networks, instrumentation

3. Structure and Composition

Typical construction includes:

  • Conductors: Annealed copper or aluminum (solid/stranded), 0.14-10mm cross-section
  • Insulation: PVC, XLPE, or FEP materials with 300% elongation
  • Shielding: Aluminum-polyester foil (100% coverage) or braided copper (85% coverage)
  • Jacket: Flame-retardant PVC or LSZH compounds (0.8-3.0mm thickness)

Layered design prevents crosstalk between conductors while maintaining mechanical durability (20N/mm tensile strength).

4. Key Technical Parameters

ParameterTypical RangeSignificance
Conductor Count2-104 conductorsDetermines system integration density
Voltage Rating300V-2000VDefines operational safety margin
Temperature Range-40 C to +125 CEnvironmental adaptability
Shielding Effectiveness60-100dBEMI protection level
Bending Radius7.5 OD to 15 ODInstallation flexibility

5. Application Areas

Primary industries utilizing MCC:

  • Industrial Automation: Robotic arms, CNC machines
  • Transportation: Rail vehicle control systems
  • Energy: Wind turbine pitch control systems
  • Telecommunications: 5G base station interconnects

Case Study: Automotive production lines use 24-conductor control cables to synchronize robotic welding stations with <0.1ms latency.

6. Leading Manufacturers

ManufacturerKey ProductsSpecialization
LegrandOkonite Multi-ConductorBuilding automation solutions
Belden8760 DataTuffIndustrial Ethernet cables
Prysmian GroupFire resistant Ecos ZEnergy sector applications
Alpha Wire3279 UltraFlexHigh-flex robotics cables

7. Selection Guidelines

Key considerations:

  • Current carrying capacity vs. conductor size (I = 3.2 Amm for Cu)
  • Chemical resistance requirements (oil/grease exposure)
  • Signal transmission requirements (CAT5e/CAT6 data rate support)
  • Regulatory compliance (UL/CSA/IEC standards)
  • Mechanical stress factors (vibration, bending cycles)

Recommend conducting thermal cycling tests (-20 C to +85 C) for critical applications.

8. Industry Trends

Emerging developments include:

  • Hybrid cables integrating fiber optics and power conductors
  • Nano-coated conductors for 50% weight reduction
  • Smart cables with embedded temperature/sensor monitoring
  • Halogen-free materials meeting IEC 60754-1 standards
  • Miniaturization trend: 0.08mm micro-conductors in medical cables

Market forecasts indicate 6.2% CAGR through 2030 driven by Industry 4.0 adoption.

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