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Multiple Conductor Cables

Image Part Number Description / PDF Quantity Rfq
09456000220

09456000220

HARTING

CABLE CAT5 8COND 26AWG 1640.42'

0
09456000115

09456000115

HARTING

CABLE CAT5 4COND 22AWG 1640.42'

0
09456000341

09456000341

HARTING

CABLE RJIHYBR 4X26/7 3X20/7 164'

0
09456000693

09456000693

HARTING

CABLE CAT7 8COND 24AWG 1640.42'

0
09456000114

09456000114

HARTING

CABLE - CAT5, TYPE B, 4XAWG22/7

0
09456000342

09456000342

HARTING

CABLE CAT6 HYBRID OUTDOOR 164'

0
09456000119

09456000119

HARTING

CABLE CAT5 4COND 22AWG 1640.42'

0
09456000144

09456000144

HARTING

CABLE CAT5 4COND 22AWG SHLD 164'

0
09456000660

09456000660

HARTING

CABLE CAT6A 8COND 23AWG 3281'

0
33578515000001

33578515000001

HARTING

CABLE 11COND 26AWG 1640.42'

0
09456000146

09456000146

HARTING

CABLE CAT5 8COND 26AWG SHLD 164'

0
09456001241

09456001241

HARTING

PROFINET 4 TP TYPE B CABLE; 500M

0
09456000139

09456000139

HARTING

CABLE CAT5 4COND 22AWG GRN 65.6'

0
09456000107

09456000107

HARTING

CABLE CAT5 4COND 22AWG 328.1'

0
09456000156

09456000156

HARTING

CABLE CAT5 8COND 26AWG 1640.42'

0
09456001120

09456001120

HARTING

CABLE CAT5 4COND GREEN

0
09456000109

09456000109

HARTING

CABLE CAT5 4COND 22AWG 328.1'

0
09456000180

09456000180

HARTING

DATA BUS CABLE 2X0,75MM, C-FLEX

0
09456001200

09456001200

HARTING

PROFINET 4 TP TYPE A CABLE; 20M

0
09456000521

09456000521

HARTING

CABLE CAT6A 8COND 26AWG 1640.42'

0

Multiple Conductor Cables

1. Overview

Multiple Conductor Cables (MCC) are composite cable structures containing two or more individually insulated conductors enclosed within a common jacket. These cables enable simultaneous transmission of power, data, and control signals in complex systems. Their modular design optimizes space utilization while maintaining signal integrity, making them essential in industrial automation, telecommunications, and energy distribution systems.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Control CablesLow capacitance, high flexibility, 300-1000V ratingPLC systems, factory automation
Power CablesLarge cross-section conductors, thermal-resistant insulationMachinery power supply, HVAC systems
Data Communication CablesTwisted pair configurations, 100 impedanceEthernet networks, fieldbus systems
Signal CablesShielded designs, noise suppressionSensor networks, instrumentation

3. Structure and Composition

Typical construction includes:

  • Conductors: Annealed copper or aluminum (solid/stranded), 0.14-10mm cross-section
  • Insulation: PVC, XLPE, or FEP materials with 300% elongation
  • Shielding: Aluminum-polyester foil (100% coverage) or braided copper (85% coverage)
  • Jacket: Flame-retardant PVC or LSZH compounds (0.8-3.0mm thickness)

Layered design prevents crosstalk between conductors while maintaining mechanical durability (20N/mm tensile strength).

4. Key Technical Parameters

ParameterTypical RangeSignificance
Conductor Count2-104 conductorsDetermines system integration density
Voltage Rating300V-2000VDefines operational safety margin
Temperature Range-40 C to +125 CEnvironmental adaptability
Shielding Effectiveness60-100dBEMI protection level
Bending Radius7.5 OD to 15 ODInstallation flexibility

5. Application Areas

Primary industries utilizing MCC:

  • Industrial Automation: Robotic arms, CNC machines
  • Transportation: Rail vehicle control systems
  • Energy: Wind turbine pitch control systems
  • Telecommunications: 5G base station interconnects

Case Study: Automotive production lines use 24-conductor control cables to synchronize robotic welding stations with <0.1ms latency.

6. Leading Manufacturers

ManufacturerKey ProductsSpecialization
LegrandOkonite Multi-ConductorBuilding automation solutions
Belden8760 DataTuffIndustrial Ethernet cables
Prysmian GroupFire resistant Ecos ZEnergy sector applications
Alpha Wire3279 UltraFlexHigh-flex robotics cables

7. Selection Guidelines

Key considerations:

  • Current carrying capacity vs. conductor size (I = 3.2 Amm for Cu)
  • Chemical resistance requirements (oil/grease exposure)
  • Signal transmission requirements (CAT5e/CAT6 data rate support)
  • Regulatory compliance (UL/CSA/IEC standards)
  • Mechanical stress factors (vibration, bending cycles)

Recommend conducting thermal cycling tests (-20 C to +85 C) for critical applications.

8. Industry Trends

Emerging developments include:

  • Hybrid cables integrating fiber optics and power conductors
  • Nano-coated conductors for 50% weight reduction
  • Smart cables with embedded temperature/sensor monitoring
  • Halogen-free materials meeting IEC 60754-1 standards
  • Miniaturization trend: 0.08mm micro-conductors in medical cables

Market forecasts indicate 6.2% CAGR through 2030 driven by Industry 4.0 adoption.

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