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Multiple Conductor Cables

Image Part Number Description / PDF Quantity Rfq
09456000145

09456000145

HARTING

CABLE 4COND 22AWG BLK SHLD 164'

8
09456000502

09456000502

HARTING

CABLE CAT6A 8COND 26AWG 328.1'

10
09456002003

09456002003

HARTING

T1 SPE CABLE SF/TP 1X2XAWG26/7 P

11
09456000142

09456000142

HARTING

CABLE 4COND 22AWG GRN SHLD 164'

2
09456000532

09456000532

HARTING

CABLE CAT6A 8COND 26AWG 65.6'

34
09456000332

09456000332

HARTING

CABLE CAT6 12 28AWG SHLD 65.6'

10
09456000132

09456000132

HARTING

CABLE 4COND 22AWG GRN SHLD 65.6'

3
09456000340

09456000340

HARTING

CABLE CAT5 8COND 22AWG SHLD 164'

3
09456000102

09456000102

HARTING

CABLE 4COND 22AWG SHLD 328.1'

3
09456002004

09456002004

HARTING

T1 SPE CABLE SF/TP 1X2XAWG26/7 P

5
09456000522

09456000522

HARTING

CABLE CAT6A 8COND 26AWG 1640.42'

2
09456000110

09456000110

HARTING

CABLE - CAT5, TYPE A, 4XAWG22 SO

2
09456000310

09456000310

HARTING

CABLE CAT5 8COND 22AWG GRN 32.8'

2
09456000230

09456000230

HARTING

CABLE CAT5 8COND 26AWG BLK 65.6'

5
09456000140

09456000140

HARTING

CABLE CAT5 4COND 22AWG SHLD 164'

7
09456000181

09456000181

HARTING

DATABUSCAB. 2X0,75MM,120 OHM FO

0
33578510100001

33578510100001

HARTING

CABLE 11COND 26AWG BLACK 32.8'

0
60900106003

60900106003

HARTING

MULTI-PAIR 20COND 28AWG 328.1'

0
09456000136

09456000136

HARTING

CABLE CAT5 8COND 26AWG YEL 65.6'

0
60900506003

60900506003

HARTING

MULTI-PAIR 100COND 28AWG 328.1'

0

Multiple Conductor Cables

1. Overview

Multiple Conductor Cables (MCC) are composite cable structures containing two or more individually insulated conductors enclosed within a common jacket. These cables enable simultaneous transmission of power, data, and control signals in complex systems. Their modular design optimizes space utilization while maintaining signal integrity, making them essential in industrial automation, telecommunications, and energy distribution systems.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Control CablesLow capacitance, high flexibility, 300-1000V ratingPLC systems, factory automation
Power CablesLarge cross-section conductors, thermal-resistant insulationMachinery power supply, HVAC systems
Data Communication CablesTwisted pair configurations, 100 impedanceEthernet networks, fieldbus systems
Signal CablesShielded designs, noise suppressionSensor networks, instrumentation

3. Structure and Composition

Typical construction includes:

  • Conductors: Annealed copper or aluminum (solid/stranded), 0.14-10mm cross-section
  • Insulation: PVC, XLPE, or FEP materials with 300% elongation
  • Shielding: Aluminum-polyester foil (100% coverage) or braided copper (85% coverage)
  • Jacket: Flame-retardant PVC or LSZH compounds (0.8-3.0mm thickness)

Layered design prevents crosstalk between conductors while maintaining mechanical durability (20N/mm tensile strength).

4. Key Technical Parameters

ParameterTypical RangeSignificance
Conductor Count2-104 conductorsDetermines system integration density
Voltage Rating300V-2000VDefines operational safety margin
Temperature Range-40 C to +125 CEnvironmental adaptability
Shielding Effectiveness60-100dBEMI protection level
Bending Radius7.5 OD to 15 ODInstallation flexibility

5. Application Areas

Primary industries utilizing MCC:

  • Industrial Automation: Robotic arms, CNC machines
  • Transportation: Rail vehicle control systems
  • Energy: Wind turbine pitch control systems
  • Telecommunications: 5G base station interconnects

Case Study: Automotive production lines use 24-conductor control cables to synchronize robotic welding stations with <0.1ms latency.

6. Leading Manufacturers

ManufacturerKey ProductsSpecialization
LegrandOkonite Multi-ConductorBuilding automation solutions
Belden8760 DataTuffIndustrial Ethernet cables
Prysmian GroupFire resistant Ecos ZEnergy sector applications
Alpha Wire3279 UltraFlexHigh-flex robotics cables

7. Selection Guidelines

Key considerations:

  • Current carrying capacity vs. conductor size (I = 3.2 Amm for Cu)
  • Chemical resistance requirements (oil/grease exposure)
  • Signal transmission requirements (CAT5e/CAT6 data rate support)
  • Regulatory compliance (UL/CSA/IEC standards)
  • Mechanical stress factors (vibration, bending cycles)

Recommend conducting thermal cycling tests (-20 C to +85 C) for critical applications.

8. Industry Trends

Emerging developments include:

  • Hybrid cables integrating fiber optics and power conductors
  • Nano-coated conductors for 50% weight reduction
  • Smart cables with embedded temperature/sensor monitoring
  • Halogen-free materials meeting IEC 60754-1 standards
  • Miniaturization trend: 0.08mm micro-conductors in medical cables

Market forecasts indicate 6.2% CAGR through 2030 driven by Industry 4.0 adoption.

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