Multiple Conductor Cables

Part Number	Description / PDF	Quantity
31-00018 Tensility International Corporation	CBL COIL SHLD 3C 18AWG 1115MM	0
30-00673 Tensility International Corporation	CBL 28AWG TPU SHLD 7CON 153M	33
30-01022 Tensility International Corporation	CBL 3CON 26AWG SHLD WHT 153M	0
30-01275 Tensility International Corporation	CBL 5CON 18AWG 153M WHT	0
30-01532 Tensility International Corporation	CBL 10COND 20AWG SHLD 153M MPPE	0
31-00088 Tensility International Corporation	CBL COIL SHLD 6C 28AWG 2230MM	0
31-00021 Tensility International Corporation	CBL COIL SHLD 3C 20AWG 1115MM	0
31-00042 Tensility International Corporation	CBL COIL SHLD 4C 22AWG 1115MM	119
30-01334 Tensility International Corporation	CBL 10CON 18AWG 153M BLK	0
30-00927 Tensility International Corporation	CBL 22AWG TPU SHLD 6CON 153M	0
30-00671 Tensility International Corporation	CBL 28AWG 5CON SHLD TPU 153M	7
31-00049 Tensility International Corporation	CBL COIL SHLD 4C 26AWG 2230MM	0
30-00384 Tensility International Corporation	CABLE 4COND 20AWG WHITE 305M	12
30-01418 Tensility International Corporation	CBL 3COND 18AWG SHLD 153M MPPE	0
30-01464 Tensility International Corporation	CBL 5COND 32AWG SHLD 153M MPPE	7
31-00028 Tensility International Corporation	CBL COIL SHLD 3C 24AWG 2230MM	0
30-01191 Tensility International Corporation	CBL 9CON 30AWG SHLD GRY BIO 153M	0
30-00699 Tensility International Corporation	CABLE 2COND 28AWG WHITE 305M	12
31-00124 Tensility International Corporation	CBL COIL SHLD 8C 28AWG 2230MM	0
30-01077 Tensility International Corporation	CBL 8CON 22AWG SHLD BLK 153M	10

Multiple Conductor Cables

1. Overview

Multiple Conductor Cables (MCC) are composite cable structures containing two or more individually insulated conductors enclosed within a common jacket. These cables enable simultaneous transmission of power, data, and control signals in complex systems. Their modular design optimizes space utilization while maintaining signal integrity, making them essential in industrial automation, telecommunications, and energy distribution systems.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Control Cables	Low capacitance, high flexibility, 300-1000V rating	PLC systems, factory automation
Power Cables	Large cross-section conductors, thermal-resistant insulation	Machinery power supply, HVAC systems
Data Communication Cables	Twisted pair configurations, 100 impedance	Ethernet networks, fieldbus systems
Signal Cables	Shielded designs, noise suppression	Sensor networks, instrumentation

3. Structure and Composition

Typical construction includes:

Conductors: Annealed copper or aluminum (solid/stranded), 0.14-10mm cross-section
Insulation: PVC, XLPE, or FEP materials with 300% elongation
Shielding: Aluminum-polyester foil (100% coverage) or braided copper (85% coverage)
Jacket: Flame-retardant PVC or LSZH compounds (0.8-3.0mm thickness)

Layered design prevents crosstalk between conductors while maintaining mechanical durability (20N/mm tensile strength).

4. Key Technical Parameters

Parameter	Typical Range	Significance
Conductor Count	2-104 conductors	Determines system integration density
Voltage Rating	300V-2000V	Defines operational safety margin
Temperature Range	-40 C to +125 C	Environmental adaptability
Shielding Effectiveness	60-100dB	EMI protection level
Bending Radius	7.5 OD to 15 OD	Installation flexibility

5. Application Areas

Primary industries utilizing MCC:

Industrial Automation: Robotic arms, CNC machines
Transportation: Rail vehicle control systems
Energy: Wind turbine pitch control systems
Telecommunications: 5G base station interconnects

Case Study: Automotive production lines use 24-conductor control cables to synchronize robotic welding stations with <0.1ms latency.

6. Leading Manufacturers

Manufacturer	Key Products	Specialization
Legrand	Okonite Multi-Conductor	Building automation solutions
Belden	8760 DataTuff	Industrial Ethernet cables
Prysmian Group	Fire resistant Ecos Z	Energy sector applications
Alpha Wire	3279 UltraFlex	High-flex robotics cables

7. Selection Guidelines

Key considerations:

Current carrying capacity vs. conductor size (I = 3.2 Amm for Cu)
Chemical resistance requirements (oil/grease exposure)
Signal transmission requirements (CAT5e/CAT6 data rate support)
Regulatory compliance (UL/CSA/IEC standards)
Mechanical stress factors (vibration, bending cycles)

Recommend conducting thermal cycling tests (-20 C to +85 C) for critical applications.

8. Industry Trends

Emerging developments include:

Hybrid cables integrating fiber optics and power conductors
Nano-coated conductors for 50% weight reduction
Smart cables with embedded temperature/sensor monitoring
Halogen-free materials meeting IEC 60754-1 standards
Miniaturization trend: 0.08mm micro-conductors in medical cables

Market forecasts indicate 6.2% CAGR through 2030 driven by Industry 4.0 adoption.