Multiple Conductor Cables

Part Number	Description / PDF	Quantity
30-01040 Tensility International Corporation	CBL 5CON 20AWG SHLD WHT 153M	0
30-01155 Tensility International Corporation	CBL 7CON 26AWG SHLD GRY BIO 153M	0
30-01492 Tensility International Corporation	CBL 7COND 28AWG SHLD 153M MPPE	8
30-01041 Tensility International Corporation	CBL 5CON 22AWG SHLD BLK 153M	3
30-00513 Tensility International Corporation	CABLE 7COND 24AWG BLK 153M	22
30-00369 Tensility International Corporation	CABLE 3COND 20AWG WHITE 305M	8
31-00117 Tensility International Corporation	CBL COIL SHLD 8C 24AWG 1115MM	0
30-00945 Tensility International Corporation	CBL 18AWG TPU SHLD 10CON	0
30-00401 Tensility International Corporation	CABLE 2COND 22AWG BLACK 305M	10
30-01189 Tensility International Corporation	CBL 9CON 30AWG SHLD BLK BIO 153M	7
30-01009 Tensility International Corporation	CBL 2CON 26AWG SHLD BLK 153M	8
30-00366 Tensility International Corporation	CABLE 3COND 18AWG WHITE 305M	1
30-01025 Tensility International Corporation	CBL 4CON 18AWG SHLD BLK 153M	0
30-01108 Tensility International Corporation	CBL 10CON 28AWG SHLD WHT 153M	0
30-01408 Tensility International Corporation	CBL 2COND 24AWG SHLD 153M MPPE	8
30-00798 Tensility International Corporation	CABLE 2COND 20AWG BLACK/RED 153M	0
30-00381 Tensility International Corporation	CABLE 4COND 18AWG WHITE 305M	12
30-00911 Tensility International Corporation	CBL 20AWG TPU SHLD 3CON 153M	0
30-00496 Tensility International Corporation	CBL 3CON 26AWG SHLD BLK 153M BIO	9
30-01474 Tensility International Corporation	CBL 6COND 26AWG SHLD 153M MPPE	8

Multiple Conductor Cables

1. Overview

Multiple Conductor Cables (MCC) are composite cable structures containing two or more individually insulated conductors enclosed within a common jacket. These cables enable simultaneous transmission of power, data, and control signals in complex systems. Their modular design optimizes space utilization while maintaining signal integrity, making them essential in industrial automation, telecommunications, and energy distribution systems.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Control Cables	Low capacitance, high flexibility, 300-1000V rating	PLC systems, factory automation
Power Cables	Large cross-section conductors, thermal-resistant insulation	Machinery power supply, HVAC systems
Data Communication Cables	Twisted pair configurations, 100 impedance	Ethernet networks, fieldbus systems
Signal Cables	Shielded designs, noise suppression	Sensor networks, instrumentation

3. Structure and Composition

Typical construction includes:

Conductors: Annealed copper or aluminum (solid/stranded), 0.14-10mm cross-section
Insulation: PVC, XLPE, or FEP materials with 300% elongation
Shielding: Aluminum-polyester foil (100% coverage) or braided copper (85% coverage)
Jacket: Flame-retardant PVC or LSZH compounds (0.8-3.0mm thickness)

Layered design prevents crosstalk between conductors while maintaining mechanical durability (20N/mm tensile strength).

4. Key Technical Parameters

Parameter	Typical Range	Significance
Conductor Count	2-104 conductors	Determines system integration density
Voltage Rating	300V-2000V	Defines operational safety margin
Temperature Range	-40 C to +125 C	Environmental adaptability
Shielding Effectiveness	60-100dB	EMI protection level
Bending Radius	7.5 OD to 15 OD	Installation flexibility

5. Application Areas

Primary industries utilizing MCC:

Industrial Automation: Robotic arms, CNC machines
Transportation: Rail vehicle control systems
Energy: Wind turbine pitch control systems
Telecommunications: 5G base station interconnects

Case Study: Automotive production lines use 24-conductor control cables to synchronize robotic welding stations with <0.1ms latency.

6. Leading Manufacturers

Manufacturer	Key Products	Specialization
Legrand	Okonite Multi-Conductor	Building automation solutions
Belden	8760 DataTuff	Industrial Ethernet cables
Prysmian Group	Fire resistant Ecos Z	Energy sector applications
Alpha Wire	3279 UltraFlex	High-flex robotics cables

7. Selection Guidelines

Key considerations:

Current carrying capacity vs. conductor size (I = 3.2 Amm for Cu)
Chemical resistance requirements (oil/grease exposure)
Signal transmission requirements (CAT5e/CAT6 data rate support)
Regulatory compliance (UL/CSA/IEC standards)
Mechanical stress factors (vibration, bending cycles)

Recommend conducting thermal cycling tests (-20 C to +85 C) for critical applications.

8. Industry Trends

Emerging developments include:

Hybrid cables integrating fiber optics and power conductors
Nano-coated conductors for 50% weight reduction
Smart cables with embedded temperature/sensor monitoring
Halogen-free materials meeting IEC 60754-1 standards
Miniaturization trend: 0.08mm micro-conductors in medical cables

Market forecasts indicate 6.2% CAGR through 2030 driven by Industry 4.0 adoption.