Multiple Conductor Cables

Part Number	Description / PDF	Quantity
30-01029 Tensility International Corporation	CBL 4CON 22AWG SHLD BLK 153M	10
30-01428 Tensility International Corporation	CBL 3COND 28AWG SHLD 153M MPPE	14
30-00497 Tensility International Corporation	CBL 3CON 24AWG SHLD BLK 153M BIO	9
30-01321 Tensility International Corporation	CBL 8CON 26AWG 153M GRY	0
30-01313 Tensility International Corporation	CBL 8CON 20AWG 153M BLK	18
30-01008 Tensility International Corporation	CBL 2CON 24AWG SHLD WHT 153M	0
30-01154 Tensility International Corporation	CBL 7CON 26AWG SHLD WHT BIO 153M	0
30-00873 Tensility International Corporation	CBL 4CON 26/28AWG SHLD WHT 153M	0
30-01089 Tensility International Corporation	CBL 9CON 22AWG SHLD BLK 153M	10
30-01298 Tensility International Corporation	CBL 7CON 18AWG 153M BLK	0
30-00368 Tensility International Corporation	CABLE 3COND 20AWG BLACK 305M	13
31-00024 Tensility International Corporation	CBL COIL SHLD 3C 22AWG 1115MM	180
30-00418 Tensility International Corporation	CBL 2COND 24AWG BLACK/RED 305M	6
30-00691 Tensility International Corporation	CABLE 2COND 22AWG GRAY 305M	0
31-00096 Tensility International Corporation	CBL COIL SHLD 7C 22AWG 1115MM	0
30-00382 Tensility International Corporation	CABLE 4COND 18AWG GRAY 305M	2
30-01410 Tensility International Corporation	CBL 2COND 26AWG SHLD 153M MPPE	8
30-00676 Tensility International Corporation	CBL 28AWG TPU SHLD 10CON 153M	13
30-00949 Tensility International Corporation	CBL 26AWG TPU SHLD 10CON 153M	0
30-01314 Tensility International Corporation	CBL 8CON 20AWG 153M WHT	0

Multiple Conductor Cables

1. Overview

Multiple Conductor Cables (MCC) are composite cable structures containing two or more individually insulated conductors enclosed within a common jacket. These cables enable simultaneous transmission of power, data, and control signals in complex systems. Their modular design optimizes space utilization while maintaining signal integrity, making them essential in industrial automation, telecommunications, and energy distribution systems.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Control Cables	Low capacitance, high flexibility, 300-1000V rating	PLC systems, factory automation
Power Cables	Large cross-section conductors, thermal-resistant insulation	Machinery power supply, HVAC systems
Data Communication Cables	Twisted pair configurations, 100 impedance	Ethernet networks, fieldbus systems
Signal Cables	Shielded designs, noise suppression	Sensor networks, instrumentation

3. Structure and Composition

Typical construction includes:

Conductors: Annealed copper or aluminum (solid/stranded), 0.14-10mm cross-section
Insulation: PVC, XLPE, or FEP materials with 300% elongation
Shielding: Aluminum-polyester foil (100% coverage) or braided copper (85% coverage)
Jacket: Flame-retardant PVC or LSZH compounds (0.8-3.0mm thickness)

Layered design prevents crosstalk between conductors while maintaining mechanical durability (20N/mm tensile strength).

4. Key Technical Parameters

Parameter	Typical Range	Significance
Conductor Count	2-104 conductors	Determines system integration density
Voltage Rating	300V-2000V	Defines operational safety margin
Temperature Range	-40 C to +125 C	Environmental adaptability
Shielding Effectiveness	60-100dB	EMI protection level
Bending Radius	7.5 OD to 15 OD	Installation flexibility

5. Application Areas

Primary industries utilizing MCC:

Industrial Automation: Robotic arms, CNC machines
Transportation: Rail vehicle control systems
Energy: Wind turbine pitch control systems
Telecommunications: 5G base station interconnects

Case Study: Automotive production lines use 24-conductor control cables to synchronize robotic welding stations with <0.1ms latency.

6. Leading Manufacturers

Manufacturer	Key Products	Specialization
Legrand	Okonite Multi-Conductor	Building automation solutions
Belden	8760 DataTuff	Industrial Ethernet cables
Prysmian Group	Fire resistant Ecos Z	Energy sector applications
Alpha Wire	3279 UltraFlex	High-flex robotics cables

7. Selection Guidelines

Key considerations:

Current carrying capacity vs. conductor size (I = 3.2 Amm for Cu)
Chemical resistance requirements (oil/grease exposure)
Signal transmission requirements (CAT5e/CAT6 data rate support)
Regulatory compliance (UL/CSA/IEC standards)
Mechanical stress factors (vibration, bending cycles)

Recommend conducting thermal cycling tests (-20 C to +85 C) for critical applications.

8. Industry Trends

Emerging developments include:

Hybrid cables integrating fiber optics and power conductors
Nano-coated conductors for 50% weight reduction
Smart cables with embedded temperature/sensor monitoring
Halogen-free materials meeting IEC 60754-1 standards
Miniaturization trend: 0.08mm micro-conductors in medical cables

Market forecasts indicate 6.2% CAGR through 2030 driven by Industry 4.0 adoption.