Multiple Conductor Cables

Part Number	Description / PDF	Quantity
86406CY SL002 Alpha Wire	MULTI-PAIR 12COND 28AWG 500'	1
79261 SL001 Alpha Wire	CABLE 2COND 28AWG SHLD 1000'	0
2214C SL022 Alpha Wire	CABLE 4PAIR 22AWG SHLD 500'	0
31-00069 Tensility International Corporation	CBL COIL SHLD 5C 28AWG 1115MM	0
852610 BK005 Alpha Wire	26AWG 10C UNSHIELDED 100'	4
M13232 SL002 Alpha Wire	CABLE 2COND 20AWG SHLD 500'	1
CF10.01.18 Igus, Inc.	CONTROL, 5X OD FLEX RATED, 1=1FT	5000
5008C SL002 Alpha Wire	CABLE 8COND 22AWG SLATE 500'	1
5430/4 SL005 Alpha Wire	CABLE 4COND 18AWG SHLD 100'	7
3468C SL001 Alpha Wire	CABLE 8COND 28AWG SHLD 1000'	1
7890425 SAB North America	CABLE 8COND 24AWG GRY SHLD 1=1FT	0
93351403 SAB North America	CABLE 3COND 14 AWG GRAY 1=1FT	2005
85007CY BK005 Alpha Wire	CABLE 7COND 20AWG BLK SHLD 100'	27
80021 SL005 Alpha Wire	ECOFLEX PUR 3CON 20AWG UNSH	3
CFBUS.011 Igus, Inc.	INTERBUS, FLEX RATED, 1=1FT	5000
8446 060100 Belden	CABLE 6 COND 4-22AWG 2-18AWG 100	12
45494 BK001 Alpha Wire	CABLE 4 PAIR 24AWG BLACK 1000'	0
E2033S.18.10 General Cable	CABLE 3COND 18AWG GRAY SHLD 500'	0
1552200132 Woodhead - Molex	CABLE 12X0.5 WSOR GY UNSH G/Y D8	0
1552210029 Woodhead - Molex	CABLE 5X0.34 WSOR GY SH DCS D6.1	0

Multiple Conductor Cables

1. Overview

Multiple Conductor Cables (MCC) are composite cable structures containing two or more individually insulated conductors enclosed within a common jacket. These cables enable simultaneous transmission of power, data, and control signals in complex systems. Their modular design optimizes space utilization while maintaining signal integrity, making them essential in industrial automation, telecommunications, and energy distribution systems.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Control Cables	Low capacitance, high flexibility, 300-1000V rating	PLC systems, factory automation
Power Cables	Large cross-section conductors, thermal-resistant insulation	Machinery power supply, HVAC systems
Data Communication Cables	Twisted pair configurations, 100 impedance	Ethernet networks, fieldbus systems
Signal Cables	Shielded designs, noise suppression	Sensor networks, instrumentation

3. Structure and Composition

Typical construction includes:

Conductors: Annealed copper or aluminum (solid/stranded), 0.14-10mm cross-section
Insulation: PVC, XLPE, or FEP materials with 300% elongation
Shielding: Aluminum-polyester foil (100% coverage) or braided copper (85% coverage)
Jacket: Flame-retardant PVC or LSZH compounds (0.8-3.0mm thickness)

Layered design prevents crosstalk between conductors while maintaining mechanical durability (20N/mm tensile strength).

4. Key Technical Parameters

Parameter	Typical Range	Significance
Conductor Count	2-104 conductors	Determines system integration density
Voltage Rating	300V-2000V	Defines operational safety margin
Temperature Range	-40 C to +125 C	Environmental adaptability
Shielding Effectiveness	60-100dB	EMI protection level
Bending Radius	7.5 OD to 15 OD	Installation flexibility

5. Application Areas

Primary industries utilizing MCC:

Industrial Automation: Robotic arms, CNC machines
Transportation: Rail vehicle control systems
Energy: Wind turbine pitch control systems
Telecommunications: 5G base station interconnects

Case Study: Automotive production lines use 24-conductor control cables to synchronize robotic welding stations with <0.1ms latency.

6. Leading Manufacturers

Manufacturer	Key Products	Specialization
Legrand	Okonite Multi-Conductor	Building automation solutions
Belden	8760 DataTuff	Industrial Ethernet cables
Prysmian Group	Fire resistant Ecos Z	Energy sector applications
Alpha Wire	3279 UltraFlex	High-flex robotics cables

7. Selection Guidelines

Key considerations:

Current carrying capacity vs. conductor size (I = 3.2 Amm for Cu)
Chemical resistance requirements (oil/grease exposure)
Signal transmission requirements (CAT5e/CAT6 data rate support)
Regulatory compliance (UL/CSA/IEC standards)
Mechanical stress factors (vibration, bending cycles)

Recommend conducting thermal cycling tests (-20 C to +85 C) for critical applications.

8. Industry Trends

Emerging developments include:

Hybrid cables integrating fiber optics and power conductors
Nano-coated conductors for 50% weight reduction
Smart cables with embedded temperature/sensor monitoring
Halogen-free materials meeting IEC 60754-1 standards
Miniaturization trend: 0.08mm micro-conductors in medical cables

Market forecasts indicate 6.2% CAGR through 2030 driven by Industry 4.0 adoption.