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Multiple Conductor Cables

Image Part Number Description / PDF Quantity Rfq
73002W 008100

73002W 008100

Belden

CBL 2 COND 20AWG

23
M4706 SL001

M4706 SL001

Alpha Wire

CABLE 30COND 18AWG SHLD 1000'

0
1552200236

1552200236

Woodhead - Molex

CABLE 5X1.5 WSOR BK UNSH G/Y D8.

0
65205CY SL005

65205CY SL005

Alpha Wire

CABLE 5COND 12AWG SHLD 100'

58
86187CY SL005

86187CY SL005

Alpha Wire

18 AWG 7C SHIELDED 100'

1
861612 SL005

861612 SL005

Alpha Wire

16 AWG 12C UNSHIELDED 100'

1
8450 010U500

8450 010U500

Belden

CABLE 2COND 22AWG BLACK 500'

14
78212 SL005

78212 SL005

Alpha Wire

MULTI-PAIR 4COND 26AWG SHLD 100'

5
CF78.UL.07.12

CF78.UL.07.12

Igus, Inc.

CONTROL, 1000V, UL, FLEX, 1=1FT

5000
79254 SL001

79254 SL001

Alpha Wire

CABLE 8COND 24AWG SHLD 1000'

0
77235 SL001

77235 SL001

Alpha Wire

CABLE 9COND 14AWG SHLD 1000'

0
CF881.10.07

CF881.10.07

Igus, Inc.

CONTROL, SHIELDED FLEX, 1=1FT

5000
1898/5C SL001

1898/5C SL001

Alpha Wire

CABLE 5COND 18AWG SLATE 1000'

8
2444C SL002

2444C SL002

Alpha Wire

CABLE 2COND 12AWG SHLD 500'

1
470021YY GE033

470021YY GE033

Alpha Wire

2C 1MM2 UNSHIELDED 100 M

3
1552200237

1552200237

Woodhead - Molex

CABLE 5X1.5 WSOR BK UNSH G/Y D8.

0
88760 002U1000

88760 002U1000

Belden

CBL 1PR 18AWG SHLD

3000
65265CY SL005

65265CY SL005

Alpha Wire

26AWG 5C SHIELDED 100'

3
CF77.UL.07.36.D

CF77.UL.07.36.D

Igus, Inc.

CONTROL, 1000V, UL, FLEX, 1=1FT

5000
86204 SL002

86204 SL002

Alpha Wire

CABLE 4COND 24AWG SLATE 500'

0

Multiple Conductor Cables

1. Overview

Multiple Conductor Cables (MCC) are composite cable structures containing two or more individually insulated conductors enclosed within a common jacket. These cables enable simultaneous transmission of power, data, and control signals in complex systems. Their modular design optimizes space utilization while maintaining signal integrity, making them essential in industrial automation, telecommunications, and energy distribution systems.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Control CablesLow capacitance, high flexibility, 300-1000V ratingPLC systems, factory automation
Power CablesLarge cross-section conductors, thermal-resistant insulationMachinery power supply, HVAC systems
Data Communication CablesTwisted pair configurations, 100 impedanceEthernet networks, fieldbus systems
Signal CablesShielded designs, noise suppressionSensor networks, instrumentation

3. Structure and Composition

Typical construction includes:

  • Conductors: Annealed copper or aluminum (solid/stranded), 0.14-10mm cross-section
  • Insulation: PVC, XLPE, or FEP materials with 300% elongation
  • Shielding: Aluminum-polyester foil (100% coverage) or braided copper (85% coverage)
  • Jacket: Flame-retardant PVC or LSZH compounds (0.8-3.0mm thickness)

Layered design prevents crosstalk between conductors while maintaining mechanical durability (20N/mm tensile strength).

4. Key Technical Parameters

ParameterTypical RangeSignificance
Conductor Count2-104 conductorsDetermines system integration density
Voltage Rating300V-2000VDefines operational safety margin
Temperature Range-40 C to +125 CEnvironmental adaptability
Shielding Effectiveness60-100dBEMI protection level
Bending Radius7.5 OD to 15 ODInstallation flexibility

5. Application Areas

Primary industries utilizing MCC:

  • Industrial Automation: Robotic arms, CNC machines
  • Transportation: Rail vehicle control systems
  • Energy: Wind turbine pitch control systems
  • Telecommunications: 5G base station interconnects

Case Study: Automotive production lines use 24-conductor control cables to synchronize robotic welding stations with <0.1ms latency.

6. Leading Manufacturers

ManufacturerKey ProductsSpecialization
LegrandOkonite Multi-ConductorBuilding automation solutions
Belden8760 DataTuffIndustrial Ethernet cables
Prysmian GroupFire resistant Ecos ZEnergy sector applications
Alpha Wire3279 UltraFlexHigh-flex robotics cables

7. Selection Guidelines

Key considerations:

  • Current carrying capacity vs. conductor size (I = 3.2 Amm for Cu)
  • Chemical resistance requirements (oil/grease exposure)
  • Signal transmission requirements (CAT5e/CAT6 data rate support)
  • Regulatory compliance (UL/CSA/IEC standards)
  • Mechanical stress factors (vibration, bending cycles)

Recommend conducting thermal cycling tests (-20 C to +85 C) for critical applications.

8. Industry Trends

Emerging developments include:

  • Hybrid cables integrating fiber optics and power conductors
  • Nano-coated conductors for 50% weight reduction
  • Smart cables with embedded temperature/sensor monitoring
  • Halogen-free materials meeting IEC 60754-1 standards
  • Miniaturization trend: 0.08mm micro-conductors in medical cables

Market forecasts indicate 6.2% CAGR through 2030 driven by Industry 4.0 adoption.

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