Multiple Conductor Cables

Part Number	Description / PDF	Quantity
3600G/24-100 3M	MULTI-PAIR 24COND 28AWG GRY 100'	5
44AM1131-20-MST3-9CS2275 TE Connectivity Aerospace Defense and Marine	44AM1131-20-MST3-9CS2275 FEET	9909
78014 SL199	26AWG 4C UNSHIELDED FEET	4792
8770 060500 Belden	CABLE 3COND 18AWG CHROME 500'	2
901807 SL001	CABLE 7COND 18AWG SLATE FEET	1000
79119 SL005 Alpha Wire	CABLE 5COND 16AWG SHLD 100'	0
2170820	CABLE UNITRONIC FC 22/1PR FEET	1632
78166 SL005 Alpha Wire	MULTI-PAIR 12COND 26AWG 100'	107
CF10.UL.10.02 Igus, Inc.	CNTRL CBLE, UL, 5X OD FLEX 1=1FT	5000
5410/4 SL002 Alpha Wire	CABLE 4COND 22AWG SHLD 500'	0
CF112.05.04.02 Igus, Inc.	DATA, SHIELDED PAIRS FLEX, 1=1FT	4997
93331007 SAB North America	CABLE 7COND 10 AWG BLACK 1=1FT	705
45440/3 BK001 Alpha Wire	CABLE 3 COND 16AWG BLACK 1000'	0
5080/25C SL001 Alpha Wire	CABLE 25COND 16AWG SLATE 1000'	0
45493 BK001 Alpha Wire	CABLE 3 PAIR 24AWG BLACK 1000'	0
2042004 SAB North America	CABLE 4COND 20 AWG GRAY 1=1FT	916
80142 SL005 Alpha Wire	ECOFLEX PUR 3CON 16AWG BRAID	2
45156 BK005 Alpha Wire	CABLE 6 COND 20AWG BLACK 100'	8
5902C SL002 Alpha Wire	MULTI-PAIR 4COND 22AWG SHLD 500'	2
1552209007 Woodhead - Molex	CABLE 3X0.75+6X0.34 WSOR BK UNSH	0

Multiple Conductor Cables

1. Overview

Multiple Conductor Cables (MCC) are composite cable structures containing two or more individually insulated conductors enclosed within a common jacket. These cables enable simultaneous transmission of power, data, and control signals in complex systems. Their modular design optimizes space utilization while maintaining signal integrity, making them essential in industrial automation, telecommunications, and energy distribution systems.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Control Cables	Low capacitance, high flexibility, 300-1000V rating	PLC systems, factory automation
Power Cables	Large cross-section conductors, thermal-resistant insulation	Machinery power supply, HVAC systems
Data Communication Cables	Twisted pair configurations, 100 impedance	Ethernet networks, fieldbus systems
Signal Cables	Shielded designs, noise suppression	Sensor networks, instrumentation

3. Structure and Composition

Typical construction includes:

Conductors: Annealed copper or aluminum (solid/stranded), 0.14-10mm cross-section
Insulation: PVC, XLPE, or FEP materials with 300% elongation
Shielding: Aluminum-polyester foil (100% coverage) or braided copper (85% coverage)
Jacket: Flame-retardant PVC or LSZH compounds (0.8-3.0mm thickness)

Layered design prevents crosstalk between conductors while maintaining mechanical durability (20N/mm tensile strength).

4. Key Technical Parameters

Parameter	Typical Range	Significance
Conductor Count	2-104 conductors	Determines system integration density
Voltage Rating	300V-2000V	Defines operational safety margin
Temperature Range	-40 C to +125 C	Environmental adaptability
Shielding Effectiveness	60-100dB	EMI protection level
Bending Radius	7.5 OD to 15 OD	Installation flexibility

5. Application Areas

Primary industries utilizing MCC:

Industrial Automation: Robotic arms, CNC machines
Transportation: Rail vehicle control systems
Energy: Wind turbine pitch control systems
Telecommunications: 5G base station interconnects

Case Study: Automotive production lines use 24-conductor control cables to synchronize robotic welding stations with <0.1ms latency.

6. Leading Manufacturers

Manufacturer	Key Products	Specialization
Legrand	Okonite Multi-Conductor	Building automation solutions
Belden	8760 DataTuff	Industrial Ethernet cables
Prysmian Group	Fire resistant Ecos Z	Energy sector applications
Alpha Wire	3279 UltraFlex	High-flex robotics cables

7. Selection Guidelines

Key considerations:

Current carrying capacity vs. conductor size (I = 3.2 Amm for Cu)
Chemical resistance requirements (oil/grease exposure)
Signal transmission requirements (CAT5e/CAT6 data rate support)
Regulatory compliance (UL/CSA/IEC standards)
Mechanical stress factors (vibration, bending cycles)

Recommend conducting thermal cycling tests (-20 C to +85 C) for critical applications.

8. Industry Trends

Emerging developments include:

Hybrid cables integrating fiber optics and power conductors
Nano-coated conductors for 50% weight reduction
Smart cables with embedded temperature/sensor monitoring
Halogen-free materials meeting IEC 60754-1 standards
Miniaturization trend: 0.08mm micro-conductors in medical cables

Market forecasts indicate 6.2% CAGR through 2030 driven by Industry 4.0 adoption.