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Modular Cables

Image Part Number Description / PDF Quantity Rfq
STP6X4.5MIG

STP6X4.5MIG

Panduit Corporation

CABLE MOD 8P8C PLUG-PLUG 14.76'

4
UTPSP7MYLY

UTPSP7MYLY

Panduit Corporation

COPPER PATCH CORD, CAT 6, YELLOW

130
UTP6ASD25MGY

UTP6ASD25MGY

Panduit Corporation

COPPER PATCH CORD, CAT 6A (SD),

0
UTPCH4MGRY

UTPCH4MGRY

Panduit Corporation

COPPER PATCH CORD, CAT 5E, GREEN

0
UTPSP17MBUY

UTPSP17MBUY

Panduit Corporation

COPPER PATCH CORD, CAT 6, BLUE U

0
UTPCH23MGYY

UTPCH23MGYY

Panduit Corporation

CABLE MOD 8P8C PLUG-PLUG 75.46'

8
UTP6ASD16RD

UTP6ASD16RD

Panduit Corporation

COPPER PATCH CORD, CAT 6A (SD),

0
STP6X9MYLF2

STP6X9MYLF2

Panduit Corporation

CABLE MOD 8P8C PLUG-PLUG 29.53'

7
N002-014-YW

N002-014-YW

Tripp Lite

CABLE MOD 8P8C PLUG TO PLUG 14'

9900
STPK6X5MOR

STPK6X5MOR

Panduit Corporation

KEYED COPPER PATCH CORD, CAT 6A,

0
13084V2033-E

13084V2033-E

RIA Connect / METZ CONNECT

RJ45 PATCH CORD, CAT 6, ULTRAFLE

15
UTP28SP0.2MYL

UTP28SP0.2MYL

Panduit Corporation

CABLE MOD 8P8C PLUG-PLUG 0.66'

59
AMJE0909-0200-RDB-24

AMJE0909-0200-RDB-24

ASSMANN WSW Components

CABLE MOD 8P8C PLUG-PLUG 6.56'

0
09457011507

09457011507

HARTING

CABLE MOD 8P8C PLUG-PLUG 1.64'

0
09457710168

09457710168

HARTING

CABLE MOD 6P4C PLUG-CABLE 16.4'

0
BM-5ST030F-01

BM-5ST030F-01

Bel

CABLE MOD 8P8C PLUG TO PLUG 30'

5
CAT5 TPE-040FT

CAT5 TPE-040FT

Igus, Inc.

CAT5 RJ45, TPE, FLEX RATED-40FT

100
AMJE0909-0500-WHB-24

AMJE0909-0500-WHB-24

ASSMANN WSW Components

CABLE MOD 8P8C PLUG-PLUG 16.4'

0
UTP6ASD70RD

UTP6ASD70RD

Panduit Corporation

COPPER PATCH CORD, CAT 6A (SD),

0
CAT5E PVC-050FT

CAT5E PVC-050FT

Igus, Inc.

CAT5E RJ45,PVC, FLEX RATED-50 FT

100

Modular Cables

1. Overview

Modular cables are standardized, customizable cable assemblies designed for flexible connectivity in electronic systems. Their plug-and-play architecture enables rapid deployment, scalability, and maintenance efficiency. These cables serve as critical infrastructure in data centers, industrial automation, and telecommunications, supporting seamless integration of hardware components while maintaining signal integrity and power delivery.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Power Modular CablesHigh-current capacity, thermal-resistant insulationData center server racks, industrial machinery
Data Transmission CablesShielded twisted pairs (STP), <15ns latencyNetworking switches, PoE devices
Fiber Optic Modular CablesLC/MPO connectors, 100Gbps+ throughputTelecom backbone networks, medical imaging
Hybrid CablesCombined power/data channels, IP68 ratingSmart factory automation, aerospace systems

3. Structural Composition

Typical modular cables feature:

  • Conductive Core: Annealed copper (20-24 AWG) with oxygen-free purity ( 99.95%)
  • Insulation: Cross-linked polyethylene (XLPE) or fluorinated ethylene propylene (FEP)
  • Shielding: Braided aluminum/mylar layers with 95%+ coverage
  • Connectors: Hot-swappable RJ45/USB-C/M12 interfaces with 500+ mating cycles
  • Strain Relief: Thermoplastic elastomer (TPE) boots for 20N+ tensile strength

4. Key Technical Parameters

ParameterTypical RangeImportance
Current Rating1-40ADetermines power delivery capacity
Voltage Range12-600VEnsures system electrical compatibility
Transmission Rate1Gbps-400GbpsDefines data throughput capability
Operating Temp-40 C to +125 CGuarantees performance in extreme environments
Shielding Effectiveness60-100dBPrevents electromagnetic interference

5. Application Industries

Key sectors include:

  • IT Infrastructure: Blade servers, hyper-converged storage arrays
  • Industrial IoT: Programmable logic controllers (PLCs), robotic arms
  • Medical Devices: MRI machines, endoscopic surgical systems
  • Transportation: EV charging stations, avionics control units

6. Leading Manufacturers

ManufacturerKey ProductsTechnical Highlights
TE ConnectivityModuCon PowerCage1500V insulation, IP67 rated
AmphenolOptiFlex FiberLinkLow-smoke zero-halogen (LSZH) jacket
MolexTwinax High-Speed25Gbps per channel, RoHS compliance

7. Selection Guidelines

Key considerations:

  • Signal Integrity: Match impedance (100 15%) for high-speed applications
  • Environmental Factors: Select UV-resistant jacketing for outdoor deployment
  • Standards Compliance: Verify UL/CSA/IEC certification
  • Cost Optimization: Balance conductor material quality vs budget constraints

Case Study: A cloud data center achieved 30% faster deployment using Molex's pre-terminated modular harnesses with integrated strain relief.

8. Industry Trends

Emerging developments:

  • Adoption of 800Gbps fiber modules for AI/ML infrastructure
  • Nano-coated cables for corrosion resistance in marine environments
  • Embedded sensors for real-time temperature monitoring
  • Recyclable polymer jackets aligning with EU Circular Economy Action Plan
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