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Modular Cables

Image Part Number Description / PDF Quantity Rfq
IX40AM-IX40AM-CAT6A15

IX40AM-IX40AM-CAT6A15

SINBON

IX(M) TO IX(M), CAT6A, 1.5M

19
STP6X8.5MIG

STP6X8.5MIG

Panduit Corporation

CABLE MOD 8P8C PLUG-PLUG 27.89'

7
NK6APC11BU

NK6APC11BU

Panduit Corporation

CABLE MOD 8P8C PLUG TO PLUG 11'

22
UJRBU110BL

UJRBU110BL

Panduit Corporation

ZONE CORD, CAT 6 UTP SOLID RISER

0
PVUTPSPC9BBUY

PVUTPSPC9BBUY

Panduit Corporation

COPPER PATCH CORD, PANVIEW, UTP,

0
ISTPHCH4MYL

ISTPHCH4MYL

Panduit Corporation

CABLE MOD 8P8C PLUG-PLUG 13.12'

0
ISTPHCH0.3MTL

ISTPHCH0.3MTL

Panduit Corporation

CABLE MOD 8P8C PLUG-PLUG 0.98'

1320
UTP28X25MBU

UTP28X25MBU

Panduit Corporation

CAT 6A 28AWG UTP PATCH CORD, CM/

0
UTPSP1MVLY

UTPSP1MVLY

Panduit Corporation

COPPER PATCH CORD, CAT 6, VIOLET

0
AMJE0808-0050-WHB-24

AMJE0808-0050-WHB-24

ASSMANN WSW Components

CABLE MOD 8P8C PLUG-PLUG 1.64'

0
CAT5 PVC-065FT

CAT5 PVC-065FT

Igus, Inc.

CAT5 RJ45, PVC, FLEX RATED-65 FT

100
13084V1533-E

13084V1533-E

RIA Connect / METZ CONNECT

RJ45 PATCH CORD, CAT 6, ULTRAFLE

18
BCC0HP5

BCC0HP5

Balluff

CONNECTION 1=RJ45-MALE, STRAIGHT

8
UTPSP5GRY

UTPSP5GRY

Panduit Corporation

CABLE MOD 8P8C PLUG TO PLUG 5'

5
UTP6ASD2VL-Q

UTP6ASD2VL-Q

Panduit Corporation

COPPER PATCH CORD, CAT 6A (SD),

0
STP6X36MRDF2

STP6X36MRDF2

Panduit Corporation

CABLE MOD 8P8C PLUG-PLUG 118.11'

3
UTP28CH3VL

UTP28CH3VL

Panduit Corporation

COPPER PATCH CORD, CAT 5E (SD),

0
UTPCH31MVLY

UTPCH31MVLY

Panduit Corporation

CABLE MOD 8P8C PLUG-PLUG 101.71'

6
AT-C-26-6/6/B-10-OE

AT-C-26-6/6/B-10-OE

ASSMANN WSW Components

CABLE MOD 6P6C PLUG TO CABLE 10'

0
UTP28CH6GR

UTP28CH6GR

Panduit Corporation

COPPER PATCH CORD, CAT 5E (SD),

0

Modular Cables

1. Overview

Modular cables are standardized, customizable cable assemblies designed for flexible connectivity in electronic systems. Their plug-and-play architecture enables rapid deployment, scalability, and maintenance efficiency. These cables serve as critical infrastructure in data centers, industrial automation, and telecommunications, supporting seamless integration of hardware components while maintaining signal integrity and power delivery.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Power Modular CablesHigh-current capacity, thermal-resistant insulationData center server racks, industrial machinery
Data Transmission CablesShielded twisted pairs (STP), <15ns latencyNetworking switches, PoE devices
Fiber Optic Modular CablesLC/MPO connectors, 100Gbps+ throughputTelecom backbone networks, medical imaging
Hybrid CablesCombined power/data channels, IP68 ratingSmart factory automation, aerospace systems

3. Structural Composition

Typical modular cables feature:

  • Conductive Core: Annealed copper (20-24 AWG) with oxygen-free purity ( 99.95%)
  • Insulation: Cross-linked polyethylene (XLPE) or fluorinated ethylene propylene (FEP)
  • Shielding: Braided aluminum/mylar layers with 95%+ coverage
  • Connectors: Hot-swappable RJ45/USB-C/M12 interfaces with 500+ mating cycles
  • Strain Relief: Thermoplastic elastomer (TPE) boots for 20N+ tensile strength

4. Key Technical Parameters

ParameterTypical RangeImportance
Current Rating1-40ADetermines power delivery capacity
Voltage Range12-600VEnsures system electrical compatibility
Transmission Rate1Gbps-400GbpsDefines data throughput capability
Operating Temp-40 C to +125 CGuarantees performance in extreme environments
Shielding Effectiveness60-100dBPrevents electromagnetic interference

5. Application Industries

Key sectors include:

  • IT Infrastructure: Blade servers, hyper-converged storage arrays
  • Industrial IoT: Programmable logic controllers (PLCs), robotic arms
  • Medical Devices: MRI machines, endoscopic surgical systems
  • Transportation: EV charging stations, avionics control units

6. Leading Manufacturers

ManufacturerKey ProductsTechnical Highlights
TE ConnectivityModuCon PowerCage1500V insulation, IP67 rated
AmphenolOptiFlex FiberLinkLow-smoke zero-halogen (LSZH) jacket
MolexTwinax High-Speed25Gbps per channel, RoHS compliance

7. Selection Guidelines

Key considerations:

  • Signal Integrity: Match impedance (100 15%) for high-speed applications
  • Environmental Factors: Select UV-resistant jacketing for outdoor deployment
  • Standards Compliance: Verify UL/CSA/IEC certification
  • Cost Optimization: Balance conductor material quality vs budget constraints

Case Study: A cloud data center achieved 30% faster deployment using Molex's pre-terminated modular harnesses with integrated strain relief.

8. Industry Trends

Emerging developments:

  • Adoption of 800Gbps fiber modules for AI/ML infrastructure
  • Nano-coated cables for corrosion resistance in marine environments
  • Embedded sensors for real-time temperature monitoring
  • Recyclable polymer jackets aligning with EU Circular Economy Action Plan
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