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Modular Cables

Image Part Number Description / PDF Quantity Rfq
464-074-522-D

464-074-522-D

I/O Interconnect

CABLE MOD 6P4C PLUG TO CABLE 7'

191
CS6A-04F-GRY

CS6A-04F-GRY

Unirise USA

CLEARFIT 28AWG CAT6A PATCH 4FT

251
CAT6 PVC-055FT

CAT6 PVC-055FT

Igus, Inc.

CAT6 RJ45, PVC, FLEX RATED-55FT

100
UTP6ASD145YL

UTP6ASD145YL

Panduit Corporation

COPPER PATCH CORD, CAT 6A (SD),

0
1522100300

1522100300

Weidmuller

CABLE MOD 8P4C PLUG-PLUG 98.43'

3
UTP6A25BL

UTP6A25BL

Panduit Corporation

COPPER PATCH CORD, CAT 6A, BLACK

0
N001-S04-BL

N001-S04-BL

Tripp Lite

CABLE MOD 8P8C PLUG TO PLUG 4'

103650
1166000030

1166000030

Weidmuller

CABLE MOD 8P8C PLUG-PLUG 9.84'

31
AMJF0808-0050-BKB-24

AMJF0808-0050-BKB-24

ASSMANN WSW Components

CABLE MOD 8P8C PLUG-PLUG 1.64'

0
UTP28SP3RD

UTP28SP3RD

Panduit Corporation

COPPER PATCH CORD, CATEGORY 6 PE

40680
NK6PC10YLY

NK6PC10YLY

Panduit Corporation

CABLE MOD 8P8C PLUG TO PLUG 10'

5037
NPC-1315

NPC-1315

Quest Technology International

CABLE MOD 8P8C PLUG TO PLUG 15'

197
UTPCH21MYLY

UTPCH21MYLY

Panduit Corporation

CABLE MOD 8P8C PLUG-PLUG 68.9'

10
UZJPBU90BL

UZJPBU90BL

Panduit Corporation

ZONE CORD, CAT 6A, UTP SOLID PLE

0
AT-C-26-8/8/S-10

AT-C-26-8/8/S-10

ASSMANN WSW Components

CABLE MOD 8P8C PLUG TO PLUG 10'

0
NK6APC15BU

NK6APC15BU

Panduit Corporation

CABLE MOD 8P8C PLUG TO PLUG 15'

36
AMJG0808-1500-RDB-26

AMJG0808-1500-RDB-26

ASSMANN WSW Components

CABLE MOD 8P8C PLUG-PLUG 49.21'

0
1248280015

1248280015

Weidmuller

CABLE MOD 8P8C R/A PLUG-PLUG 5'

0
UTP6ASD9RD

UTP6ASD9RD

Panduit Corporation

COPPER PATCH CORD, CAT 6A (SD),

0
AMJG0808-0100-BKB-26

AMJG0808-0100-BKB-26

ASSMANN WSW Components

CABLE MOD 8P8C PLUG-PLUG 3.28'

444

Modular Cables

1. Overview

Modular cables are standardized, customizable cable assemblies designed for flexible connectivity in electronic systems. Their plug-and-play architecture enables rapid deployment, scalability, and maintenance efficiency. These cables serve as critical infrastructure in data centers, industrial automation, and telecommunications, supporting seamless integration of hardware components while maintaining signal integrity and power delivery.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Power Modular CablesHigh-current capacity, thermal-resistant insulationData center server racks, industrial machinery
Data Transmission CablesShielded twisted pairs (STP), <15ns latencyNetworking switches, PoE devices
Fiber Optic Modular CablesLC/MPO connectors, 100Gbps+ throughputTelecom backbone networks, medical imaging
Hybrid CablesCombined power/data channels, IP68 ratingSmart factory automation, aerospace systems

3. Structural Composition

Typical modular cables feature:

  • Conductive Core: Annealed copper (20-24 AWG) with oxygen-free purity ( 99.95%)
  • Insulation: Cross-linked polyethylene (XLPE) or fluorinated ethylene propylene (FEP)
  • Shielding: Braided aluminum/mylar layers with 95%+ coverage
  • Connectors: Hot-swappable RJ45/USB-C/M12 interfaces with 500+ mating cycles
  • Strain Relief: Thermoplastic elastomer (TPE) boots for 20N+ tensile strength

4. Key Technical Parameters

ParameterTypical RangeImportance
Current Rating1-40ADetermines power delivery capacity
Voltage Range12-600VEnsures system electrical compatibility
Transmission Rate1Gbps-400GbpsDefines data throughput capability
Operating Temp-40 C to +125 CGuarantees performance in extreme environments
Shielding Effectiveness60-100dBPrevents electromagnetic interference

5. Application Industries

Key sectors include:

  • IT Infrastructure: Blade servers, hyper-converged storage arrays
  • Industrial IoT: Programmable logic controllers (PLCs), robotic arms
  • Medical Devices: MRI machines, endoscopic surgical systems
  • Transportation: EV charging stations, avionics control units

6. Leading Manufacturers

ManufacturerKey ProductsTechnical Highlights
TE ConnectivityModuCon PowerCage1500V insulation, IP67 rated
AmphenolOptiFlex FiberLinkLow-smoke zero-halogen (LSZH) jacket
MolexTwinax High-Speed25Gbps per channel, RoHS compliance

7. Selection Guidelines

Key considerations:

  • Signal Integrity: Match impedance (100 15%) for high-speed applications
  • Environmental Factors: Select UV-resistant jacketing for outdoor deployment
  • Standards Compliance: Verify UL/CSA/IEC certification
  • Cost Optimization: Balance conductor material quality vs budget constraints

Case Study: A cloud data center achieved 30% faster deployment using Molex's pre-terminated modular harnesses with integrated strain relief.

8. Industry Trends

Emerging developments:

  • Adoption of 800Gbps fiber modules for AI/ML infrastructure
  • Nano-coated cables for corrosion resistance in marine environments
  • Embedded sensors for real-time temperature monitoring
  • Recyclable polymer jackets aligning with EU Circular Economy Action Plan
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