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Modular Cables

Image Part Number Description / PDF Quantity Rfq
CAT5 PUR-050FT

CAT5 PUR-050FT

Igus, Inc.

CAT5 RJ45, PUR, FLEX RATED-50FT

100
NK6APC30BU

NK6APC30BU

Panduit Corporation

NETKEY CAT6A PATCH CORD, CM/LSZH

0
513-26-4400-SV-0025F

513-26-4400-SV-0025F

CnC Tech

CABLE MOD 4P4C PLUG TO CABLE 25'

50
PVUTP6X2MBYL

PVUTP6X2MBYL

Panduit Corporation

COPPER PATCH CORD, PANVIEW, UTP,

0
STP6X15MYLF2

STP6X15MYLF2

Panduit Corporation

CABLE MOD 8P8C PLUG-PLUG 49.21'

18
UTPK6A14BU

UTPK6A14BU

Panduit Corporation

KEYED COPPER PATCH CORD, CAT 6A,

0
AMJG0808-0500-GNB-24

AMJG0808-0500-GNB-24

ASSMANN WSW Components

CABLE MOD 8P8C PLUG-PLUG 16.4'

0
STPK6X10MYL

STPK6X10MYL

Panduit Corporation

KEYED COPPER PATCH CORD, CAT 6A,

0
A-MCU60030/G

A-MCU60030/G

ASSMANN WSW Components

CABLE MOD 8P8C PLUG-PLUG 9.84'

0
N002-001-BL

N002-001-BL

Tripp Lite

CABLE MOD 8P8C PLUG TO PLUG 1'

628100
DK-1511-001/WH

DK-1511-001/WH

ASSMANN WSW Components

CABLE MOD 8P8C PLUG TO PLUG 1'

52725599
UTPCH17YLY

UTPCH17YLY

Panduit Corporation

COPPER PATCH CORD, CAT 5E, YELLO

0
13084V0588-E

13084V0588-E

RIA Connect / METZ CONNECT

RJ45 PATCH CORD, CAT 6, ULTRAFLE

18
SAJRBU65BL

SAJRBU65BL

Panduit Corporation

ZONE CORD, CAT 6A FTP SOLID RISE

0
AT-C-26-4/4/B-14/R

AT-C-26-4/4/B-14/R

ASSMANN WSW Components

CABLE MOD 4P4C PLUG TO PLUG 14'

0
UTPCH7MBLY

UTPCH7MBLY

Panduit Corporation

COPPER PATCH CORD, CAT 5E, BLACK

0
1522100005

1522100005

Weidmuller

CABLE MOD 8P4C PLUG-PLUG 1.64'

51
NK6APC11YL

NK6APC11YL

Panduit Corporation

CABLE MOD 8P8C PLUG TO PLUG 11'

17
NPC-5E-003-BU-BB

NPC-5E-003-BU-BB

Adam Tech

CABLE MOD 8P8C PLUG TO PLUG 3'

119
UTP28SP8GR-Q

UTP28SP8GR-Q

Panduit Corporation

COPPER PATCH CORD, CATEGORY 6 PE

0

Modular Cables

1. Overview

Modular cables are standardized, customizable cable assemblies designed for flexible connectivity in electronic systems. Their plug-and-play architecture enables rapid deployment, scalability, and maintenance efficiency. These cables serve as critical infrastructure in data centers, industrial automation, and telecommunications, supporting seamless integration of hardware components while maintaining signal integrity and power delivery.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Power Modular CablesHigh-current capacity, thermal-resistant insulationData center server racks, industrial machinery
Data Transmission CablesShielded twisted pairs (STP), <15ns latencyNetworking switches, PoE devices
Fiber Optic Modular CablesLC/MPO connectors, 100Gbps+ throughputTelecom backbone networks, medical imaging
Hybrid CablesCombined power/data channels, IP68 ratingSmart factory automation, aerospace systems

3. Structural Composition

Typical modular cables feature:

  • Conductive Core: Annealed copper (20-24 AWG) with oxygen-free purity ( 99.95%)
  • Insulation: Cross-linked polyethylene (XLPE) or fluorinated ethylene propylene (FEP)
  • Shielding: Braided aluminum/mylar layers with 95%+ coverage
  • Connectors: Hot-swappable RJ45/USB-C/M12 interfaces with 500+ mating cycles
  • Strain Relief: Thermoplastic elastomer (TPE) boots for 20N+ tensile strength

4. Key Technical Parameters

ParameterTypical RangeImportance
Current Rating1-40ADetermines power delivery capacity
Voltage Range12-600VEnsures system electrical compatibility
Transmission Rate1Gbps-400GbpsDefines data throughput capability
Operating Temp-40 C to +125 CGuarantees performance in extreme environments
Shielding Effectiveness60-100dBPrevents electromagnetic interference

5. Application Industries

Key sectors include:

  • IT Infrastructure: Blade servers, hyper-converged storage arrays
  • Industrial IoT: Programmable logic controllers (PLCs), robotic arms
  • Medical Devices: MRI machines, endoscopic surgical systems
  • Transportation: EV charging stations, avionics control units

6. Leading Manufacturers

ManufacturerKey ProductsTechnical Highlights
TE ConnectivityModuCon PowerCage1500V insulation, IP67 rated
AmphenolOptiFlex FiberLinkLow-smoke zero-halogen (LSZH) jacket
MolexTwinax High-Speed25Gbps per channel, RoHS compliance

7. Selection Guidelines

Key considerations:

  • Signal Integrity: Match impedance (100 15%) for high-speed applications
  • Environmental Factors: Select UV-resistant jacketing for outdoor deployment
  • Standards Compliance: Verify UL/CSA/IEC certification
  • Cost Optimization: Balance conductor material quality vs budget constraints

Case Study: A cloud data center achieved 30% faster deployment using Molex's pre-terminated modular harnesses with integrated strain relief.

8. Industry Trends

Emerging developments:

  • Adoption of 800Gbps fiber modules for AI/ML infrastructure
  • Nano-coated cables for corrosion resistance in marine environments
  • Embedded sensors for real-time temperature monitoring
  • Recyclable polymer jackets aligning with EU Circular Economy Action Plan
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