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Modular Cables

Image Part Number Description / PDF Quantity Rfq
UZPRBU40

UZPRBU40

Panduit Corporation

ZONE CORD, CAT 6A, UTP SOLID RIS

0
UTPCH9BUY

UTPCH9BUY

Panduit Corporation

COPPER PATCH CORD, CAT 5E, BLUE

4
AMJS1010-1500-GNB-26

AMJS1010-1500-GNB-26

ASSMANN WSW Components

CABLE MOD 8P8C PLUG-PLUG 49.21'

0
UTP6ASD43GR

UTP6ASD43GR

Panduit Corporation

COPPER PATCH CORD, CAT 6A (SD),

0
CA21100010

CA21100010

Belden

PATCHCORD B10GX CMR BLK 10FT

8
UTP28X26BL

UTP28X26BL

Panduit Corporation

CAT 6A 28AWG UTP PATCH CORD, CM/

0
UTP28CH7MBU

UTP28CH7MBU

Panduit Corporation

CABLE MOD 8P8C PLUG-PLUG 22.97'

19
UTP28X65BL

UTP28X65BL

Panduit Corporation

CAT 6A 28AWG UTP PATCH CORD, CM/

0
UTPCH18MBUY

UTPCH18MBUY

Panduit Corporation

CABLE MOD 8P8C PLUG-PLUG 59.06'

15
ISTPHCH3.5MGY

ISTPHCH3.5MGY

Panduit Corporation

CABLE MOD 8P8C PLUG-PLUG 11.48'

0
AT-C-26-6/6/W-7/R

AT-C-26-6/6/W-7/R

ASSMANN WSW Components

CABLE MOD 6P6C PLUG TO PLUG 7'

0
UTP6ASD16RD-Q

UTP6ASD16RD-Q

Panduit Corporation

COPPER PATCH CORD, CAT 6A (SD),

0
UTPSP3MVLY

UTPSP3MVLY

Panduit Corporation

COPPER PATCH CORD, CAT 6, VIOLET

0
1165900030

1165900030

Weidmuller

CABLE MOD 8P8C PLUG-PLUG 9.84'

0
09488585745020

09488585745020

HARTING

CABLE MOD 8P8C PLUG-PLUG 6.56'

148
UTPK6A7MOR

UTPK6A7MOR

Panduit Corporation

KEYED COPPER PATCH CORD, CAT 6A,

0
UTP6ASD39RD

UTP6ASD39RD

Panduit Corporation

COPPER PATCH CORD, CAT 6A (SD),

0
2-2205131-2

2-2205131-2

TE Connectivity AMP Connectors

CA MINI IO MINI IO TYPE I

0
UTP6ASD2RD-Q

UTP6ASD2RD-Q

Panduit Corporation

COPPER PATCH CORD, CAT 6A (SD),

0
BM-5UE005F

BM-5UE005F

Bel

CABLE MOD 8P8C PLUG TO PLUG 5'

70

Modular Cables

1. Overview

Modular cables are standardized, customizable cable assemblies designed for flexible connectivity in electronic systems. Their plug-and-play architecture enables rapid deployment, scalability, and maintenance efficiency. These cables serve as critical infrastructure in data centers, industrial automation, and telecommunications, supporting seamless integration of hardware components while maintaining signal integrity and power delivery.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Power Modular CablesHigh-current capacity, thermal-resistant insulationData center server racks, industrial machinery
Data Transmission CablesShielded twisted pairs (STP), <15ns latencyNetworking switches, PoE devices
Fiber Optic Modular CablesLC/MPO connectors, 100Gbps+ throughputTelecom backbone networks, medical imaging
Hybrid CablesCombined power/data channels, IP68 ratingSmart factory automation, aerospace systems

3. Structural Composition

Typical modular cables feature:

  • Conductive Core: Annealed copper (20-24 AWG) with oxygen-free purity ( 99.95%)
  • Insulation: Cross-linked polyethylene (XLPE) or fluorinated ethylene propylene (FEP)
  • Shielding: Braided aluminum/mylar layers with 95%+ coverage
  • Connectors: Hot-swappable RJ45/USB-C/M12 interfaces with 500+ mating cycles
  • Strain Relief: Thermoplastic elastomer (TPE) boots for 20N+ tensile strength

4. Key Technical Parameters

ParameterTypical RangeImportance
Current Rating1-40ADetermines power delivery capacity
Voltage Range12-600VEnsures system electrical compatibility
Transmission Rate1Gbps-400GbpsDefines data throughput capability
Operating Temp-40 C to +125 CGuarantees performance in extreme environments
Shielding Effectiveness60-100dBPrevents electromagnetic interference

5. Application Industries

Key sectors include:

  • IT Infrastructure: Blade servers, hyper-converged storage arrays
  • Industrial IoT: Programmable logic controllers (PLCs), robotic arms
  • Medical Devices: MRI machines, endoscopic surgical systems
  • Transportation: EV charging stations, avionics control units

6. Leading Manufacturers

ManufacturerKey ProductsTechnical Highlights
TE ConnectivityModuCon PowerCage1500V insulation, IP67 rated
AmphenolOptiFlex FiberLinkLow-smoke zero-halogen (LSZH) jacket
MolexTwinax High-Speed25Gbps per channel, RoHS compliance

7. Selection Guidelines

Key considerations:

  • Signal Integrity: Match impedance (100 15%) for high-speed applications
  • Environmental Factors: Select UV-resistant jacketing for outdoor deployment
  • Standards Compliance: Verify UL/CSA/IEC certification
  • Cost Optimization: Balance conductor material quality vs budget constraints

Case Study: A cloud data center achieved 30% faster deployment using Molex's pre-terminated modular harnesses with integrated strain relief.

8. Industry Trends

Emerging developments:

  • Adoption of 800Gbps fiber modules for AI/ML infrastructure
  • Nano-coated cables for corrosion resistance in marine environments
  • Embedded sensors for real-time temperature monitoring
  • Recyclable polymer jackets aligning with EU Circular Economy Action Plan
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