Rack Thermal Management

Image Part Number Description / PDF Quantity Rfq
PF67000T12BK460

PF67000T12BK460

Hammond Manufacturing

FILTER FAN BLACK

0

PF66000T12LG230

PF66000T12LG230

Hammond Manufacturing

FAN EXHAUST 230V 150W LT GRAY

0

PF11000T12LG

PF11000T12LG

Hammond Manufacturing

FAN EXHAUST 115V 11W LT GRAY

0

PF67000T12BK230

PF67000T12BK230

Hammond Manufacturing

FAN EXHAUST 230V 214W BLACK

0

PF6500AT12LG

PF6500AT12LG

Hammond Manufacturing

FILTER FAN GRAY

0

PF66000T12BK

PF66000T12BK

Hammond Manufacturing

FAN EXHAUST 115V 90W BLACK

0

HEX120PA

HEX120PA

Delta Electronics / Fans

CABINET HEAT EXCHANGER

1

PF32000T12BK

PF32000T12BK

Hammond Manufacturing

FAN EXHAUST 115V 20W BLACK

0

PF67000T12LGSL4

PF67000T12LGSL4

Hammond Manufacturing

FILTER FAN

0

PZAEFAN

PZAEFAN

Panduit Corporation

ZONE CABLING FAN KIT FOR USE WIT

0

HEX050PA

HEX050PA

Delta Electronics / Fans

CABINET HEAT EXCHANGER

1

XF6115

XF6115

Hammond Manufacturing

FILTERED FAN BOXES 220CFM 115V

0

PF67000T12LGSL

PF67000T12LGSL

Hammond Manufacturing

FILTER FAN

4

PF67000T12LG230

PF67000T12LG230

Hammond Manufacturing

FAN EXHAUST 230V 214W LT GRAY

0

A4AXFNPG

A4AXFNPG

nVent Hoffman

AXIAL FAN 4" COMPACT 115V

0

PF33000T12LGSL

PF33000T12LGSL

Hammond Manufacturing

FILTER FAN

0

HF0948414

HF0948414

nVent Hoffman

IP54 9" FILTER FAN 48V

0

PF6500AT12BK230

PF6500AT12BK230

Hammond Manufacturing

FILTER FAN BLACK

0

PZWMCFKHF

PZWMCFKHF

Panduit Corporation

PANZONE WALL MOUNT CABINET FAN K

0

N170216G010

N170216G010

nVent Hoffman

AC NARROW 2000 BTU 115V

0

Rack Thermal Management

1. Overview

Rack Thermal Management (RTM) refers to systems and solutions designed to control temperature and airflow within IT equipment enclosures. It ensures optimal operating conditions for servers, networking devices, and industrial hardware by preventing overheating and maintaining energy efficiency. With increasing data processing demands, RTM has become critical for reliability, energy conservation, and operational cost reduction in modern infrastructure.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Active Cooling SystemsForced air circulation via fans/blowers with adjustable speed controlData centers, telecom cabinets
Passive Cooling SystemsThermal conduction through heat sinks or phase-change materialsOutdoor cabinets, industrial control panels
Liquid Cooling SystemsDirect/indirect liquid heat exchange (water/glycol or dielectric fluids)HPC clusters, 5G base stations
Smart Ventilation UnitsDynamic airflow management with temperature/humidity sensorsEdge computing installations
Hot/Cold Aisle ContainmentPhysical barriers to separate airflow pathsEnterprise server rooms

3. Structure and Components

Typical RTM systems consist of: - Metal Enclosure: Steel/aluminum frame with ventilation grilles - Thermal Components: Variable-speed fans, heat exchangers, thermoelectric coolers - Control System: Microprocessor-based controllers with IoT connectivity - Sensors: Temperature, humidity, and pressure monitoring modules - Power Supply: Redundant AC/DC power interfaces with surge protection

4. Key Technical Specifications

ParameterTypical RangeImportance
Cooling Capacity1-20 kW/rackDetermines maximum heat dissipation capability
Noise Level25-60 dBAAffects working environment comfort
Energy Efficiency Ratio (EER)0.8-2.5Measures power consumption vs. cooling performance
Temperature Control Accuracy 0.5 CEnsures stable operating conditions
IP RatingIP20-IP54Defines protection against dust and water ingress

5. Application Fields

Major industries include:

  • IT Data Centers (server racks, storage systems)
  • Telecommunications (5G NR base stations, core routers)
  • Industrial Automation (PLC control cabinets)
  • Healthcare (MRI machine enclosures)
  • Transportation (railway signaling equipment)

Case Study: A hyperscale data center in Singapore improved cooling efficiency by 35% through hot aisle containment implementation.

6. Leading Manufacturers

ManufacturerRepresentative ProductKey Features
Schneider ElectricInRow Cooling SystemModular design with 7kW capacity
Emerson Network PowerLiebert XD SeriesDirect expansion cooling with EC fans
Stulz GmbHAir Control SystemFree cooling integration capability
HuaweiNetEco Thermal ManagementAI-powered temperature optimization

7. Selection Guidelines

Key considerations:

  • Calculate heat load density (kW/rack)
  • Verify rack dimensions and airflow patterns
  • Assess energy efficiency requirements
  • Ensure compatibility with existing infrastructure
  • Evaluate smart monitoring capabilities

8. Industry Trends

Emerging developments:

  • Adoption of immersion cooling for >15kW/rack densities
  • Integration with AI-based thermal modeling
  • Rise of modular, scalable cooling solutions
  • Increased focus on green refrigerants and energy recovery
  • Growth of edge computing thermal management solutions
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