Rack Thermal Management

Image Part Number Description / PDF Quantity Rfq
HEC0700FFA

HEC0700FFA

Delta Electronics / Fans

CABINET COOLER / AIR CONDITIONER

1

PF66000T12BK230

PF66000T12BK230

Hammond Manufacturing

FAN EXHAUST 230V 150W BLACK

0

PF33000T12LGSL2

PF33000T12LGSL2

Hammond Manufacturing

FILTER FAN

0

PF6600AT12LG460

PF6600AT12LG460

Hammond Manufacturing

FILTER FAN GRAY

0

FT-170-318-002

FT-170-318-002

ebm-papst Inc.

FAN TRAY 483X211MM 230VAC

0

OD300-12

OD300-12

Orion Fans

3 FAN TRAY DC 12V 330CFM

0

PF42500T12LG24

PF42500T12LG24

Hammond Manufacturing

FAN EXHAUST 24V 5W LT GRAY

0

PF11000T12LG24

PF11000T12LG24

Hammond Manufacturing

FAN EXHAUST 24V 2W LT GRAY

0

FT1U-3AC

FT1U-3AC

Vector Electronics & Technology, Inc.

FAN TRAY 3 FANS 19X1.71X7.75"

0

HEC0800PB

HEC0800PB

Delta Electronics / Fans

CABINET COOLER / AIR CONDITIONER

1

SHV031159

SHV031159

Hammond Manufacturing

FAN HEATER 400W 3.45A 120A

0

PF66000T12LG460

PF66000T12LG460

Hammond Manufacturing

FILTER FAN GRAY

0

OD600S-12

OD600S-12

Orion Fans

6 FAN TRAY DC 12V 660CFM SHORT

0

XF6230

XF6230

Hammond Manufacturing

FILTERED FAN BOXES 220CFM 230V

0

PF42500T12BK

PF42500T12BK

Hammond Manufacturing

FAN EXHAUST 115V 20W BLACK

0

PF65000T12LGSL2

PF65000T12LGSL2

Hammond Manufacturing

FILTER FAN

0

SRCOOL60KCW

SRCOOL60KCW

Tripp Lite

SMARTRACK 60 KW 208-230V 50/60 H

8

HEX200PB

HEX200PB

Delta Electronics / Fans

CABINET HEAT EXCHANGER

1

HEX100PC

HEX100PC

Delta Electronics / Fans

CABINET HEAT EXCHANGER

5

XF10115

XF10115

Hammond Manufacturing

FILTERED FAN BOXES 560CFM 115V

0

Rack Thermal Management

1. Overview

Rack Thermal Management (RTM) refers to systems and solutions designed to control temperature and airflow within IT equipment enclosures. It ensures optimal operating conditions for servers, networking devices, and industrial hardware by preventing overheating and maintaining energy efficiency. With increasing data processing demands, RTM has become critical for reliability, energy conservation, and operational cost reduction in modern infrastructure.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Active Cooling SystemsForced air circulation via fans/blowers with adjustable speed controlData centers, telecom cabinets
Passive Cooling SystemsThermal conduction through heat sinks or phase-change materialsOutdoor cabinets, industrial control panels
Liquid Cooling SystemsDirect/indirect liquid heat exchange (water/glycol or dielectric fluids)HPC clusters, 5G base stations
Smart Ventilation UnitsDynamic airflow management with temperature/humidity sensorsEdge computing installations
Hot/Cold Aisle ContainmentPhysical barriers to separate airflow pathsEnterprise server rooms

3. Structure and Components

Typical RTM systems consist of: - Metal Enclosure: Steel/aluminum frame with ventilation grilles - Thermal Components: Variable-speed fans, heat exchangers, thermoelectric coolers - Control System: Microprocessor-based controllers with IoT connectivity - Sensors: Temperature, humidity, and pressure monitoring modules - Power Supply: Redundant AC/DC power interfaces with surge protection

4. Key Technical Specifications

ParameterTypical RangeImportance
Cooling Capacity1-20 kW/rackDetermines maximum heat dissipation capability
Noise Level25-60 dBAAffects working environment comfort
Energy Efficiency Ratio (EER)0.8-2.5Measures power consumption vs. cooling performance
Temperature Control Accuracy 0.5 CEnsures stable operating conditions
IP RatingIP20-IP54Defines protection against dust and water ingress

5. Application Fields

Major industries include:

  • IT Data Centers (server racks, storage systems)
  • Telecommunications (5G NR base stations, core routers)
  • Industrial Automation (PLC control cabinets)
  • Healthcare (MRI machine enclosures)
  • Transportation (railway signaling equipment)

Case Study: A hyperscale data center in Singapore improved cooling efficiency by 35% through hot aisle containment implementation.

6. Leading Manufacturers

ManufacturerRepresentative ProductKey Features
Schneider ElectricInRow Cooling SystemModular design with 7kW capacity
Emerson Network PowerLiebert XD SeriesDirect expansion cooling with EC fans
Stulz GmbHAir Control SystemFree cooling integration capability
HuaweiNetEco Thermal ManagementAI-powered temperature optimization

7. Selection Guidelines

Key considerations:

  • Calculate heat load density (kW/rack)
  • Verify rack dimensions and airflow patterns
  • Assess energy efficiency requirements
  • Ensure compatibility with existing infrastructure
  • Evaluate smart monitoring capabilities

8. Industry Trends

Emerging developments:

  • Adoption of immersion cooling for >15kW/rack densities
  • Integration with AI-based thermal modeling
  • Rise of modular, scalable cooling solutions
  • Increased focus on green refrigerants and energy recovery
  • Growth of edge computing thermal management solutions
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