Rack Thermal Management

Image Part Number Description / PDF Quantity Rfq
EWMF2

EWMF2

nVent Hoffman

FAN KIT 4 IN FAN 115VAC LARGE

0

HEX060PA

HEX060PA

Delta Electronics / Fans

CABINET HEAT EXCHANGER

1

SHV031039

SHV031039

Hammond Manufacturing

FAN HEATER 150W 1.30A 120A

0

PWS7102A115N4LG

PWS7102A115N4LG

Hammond Manufacturing

AIR/WATER HEAT EXCHANGER

0

HEC1000PC

HEC1000PC

Delta Electronics / Fans

CABINET COOLER / AIR CONDITIONER

1

N170116G010

N170116G010

nVent Hoffman

AC NARROW 1000 BTU 115V

0

HF1348414

HF1348414

nVent Hoffman

IP54 13" 376 FILTER FAN 48V

0

943869001

943869001

Hirschmann

M4-AIR

0

OD300S-12

OD300S-12

Orion Fans

3 FAN TRAY DC 12V 330CFM SHORT

0

PF65000T12BK

PF65000T12BK

Hammond Manufacturing

FAN EXHAUST 115V 90W BLACK

0

FT1U-3

FT1U-3

Vector Electronics & Technology, Inc.

FAN TRAY 3 FANS 19X1.71X7.75"

0

SHG14008

SHG14008

Hammond Manufacturing

HEATER 150W 8.0A 8.7"

0

7H.51.8.230.0250

7H.51.8.230.0250

Finder Relays, Inc.

PANEL HEATER 230VAC 250W

0

PTF61000LG

PTF61000LG

Hammond Manufacturing

FAN FILTER 115V 170W LT GRAY

0

DTT6801A460LG

DTT6801A460LG

Hammond Manufacturing

AIR CONDITIONER

0

FTA0302AA

FTA0302AA

Delta Electronics / Fans

FAN TRAY AC 484X49 1800/3800RPM

0

DN-19FAN-2-WM-T-SW

DN-19FAN-2-WM-T-SW

ASSMANN WSW Components

ROOF COOLING UNIT 19" 2FANS

0

DTS1200A115LG

DTS1200A115LG

Hammond Manufacturing

CLIMATE CONTROL 1200BTU SIDE MT

0

DTT6601A460LG

DTT6601A460LG

Hammond Manufacturing

AIR CONDITIONER

0

RACK1700

RACK1700

Hammond Manufacturing

WATER CHILLER EB RACK SERIES

0

Rack Thermal Management

1. Overview

Rack Thermal Management (RTM) refers to systems and solutions designed to control temperature and airflow within IT equipment enclosures. It ensures optimal operating conditions for servers, networking devices, and industrial hardware by preventing overheating and maintaining energy efficiency. With increasing data processing demands, RTM has become critical for reliability, energy conservation, and operational cost reduction in modern infrastructure.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Active Cooling SystemsForced air circulation via fans/blowers with adjustable speed controlData centers, telecom cabinets
Passive Cooling SystemsThermal conduction through heat sinks or phase-change materialsOutdoor cabinets, industrial control panels
Liquid Cooling SystemsDirect/indirect liquid heat exchange (water/glycol or dielectric fluids)HPC clusters, 5G base stations
Smart Ventilation UnitsDynamic airflow management with temperature/humidity sensorsEdge computing installations
Hot/Cold Aisle ContainmentPhysical barriers to separate airflow pathsEnterprise server rooms

3. Structure and Components

Typical RTM systems consist of: - Metal Enclosure: Steel/aluminum frame with ventilation grilles - Thermal Components: Variable-speed fans, heat exchangers, thermoelectric coolers - Control System: Microprocessor-based controllers with IoT connectivity - Sensors: Temperature, humidity, and pressure monitoring modules - Power Supply: Redundant AC/DC power interfaces with surge protection

4. Key Technical Specifications

ParameterTypical RangeImportance
Cooling Capacity1-20 kW/rackDetermines maximum heat dissipation capability
Noise Level25-60 dBAAffects working environment comfort
Energy Efficiency Ratio (EER)0.8-2.5Measures power consumption vs. cooling performance
Temperature Control Accuracy 0.5 CEnsures stable operating conditions
IP RatingIP20-IP54Defines protection against dust and water ingress

5. Application Fields

Major industries include:

  • IT Data Centers (server racks, storage systems)
  • Telecommunications (5G NR base stations, core routers)
  • Industrial Automation (PLC control cabinets)
  • Healthcare (MRI machine enclosures)
  • Transportation (railway signaling equipment)

Case Study: A hyperscale data center in Singapore improved cooling efficiency by 35% through hot aisle containment implementation.

6. Leading Manufacturers

ManufacturerRepresentative ProductKey Features
Schneider ElectricInRow Cooling SystemModular design with 7kW capacity
Emerson Network PowerLiebert XD SeriesDirect expansion cooling with EC fans
Stulz GmbHAir Control SystemFree cooling integration capability
HuaweiNetEco Thermal ManagementAI-powered temperature optimization

7. Selection Guidelines

Key considerations:

  • Calculate heat load density (kW/rack)
  • Verify rack dimensions and airflow patterns
  • Assess energy efficiency requirements
  • Ensure compatibility with existing infrastructure
  • Evaluate smart monitoring capabilities

8. Industry Trends

Emerging developments:

  • Adoption of immersion cooling for >15kW/rack densities
  • Integration with AI-based thermal modeling
  • Rise of modular, scalable cooling solutions
  • Increased focus on green refrigerants and energy recovery
  • Growth of edge computing thermal management solutions
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