Specialty Transformers

Image Part Number Description / PDF Quantity Rfq
750340476

750340476

Würth Elektronik Midcom

CHOKE PFC NXP SL1750 250UH

0

PH9184.034NLT

PH9184.034NLT

PulseLarsen Antenna

XFMR GATE-DR 3CT:4CT SM NPB

267

SM-LP-5001E

SM-LP-5001E

J.W. Miller / Bourns

TRANSF LINE MATCHING SMD

0

PH9185.038NL

PH9185.038NL

PulseLarsen Antenna

TRANSFORMER 310UH 3:8 SMD

621

PFC3519QM-301K06B-00

PFC3519QM-301K06B-00

TDK Corporation

CHOKE COMMON MODE

8

78250JVC-R

78250JVC-R

Murata Power Solutions

XFRMR 1:1 4KV SMD MAX250

0

78253/55JC-R

78253/55JC-R

Murata Power Solutions

XFRMR 1:1.31 SMD MAX253

22

760801020

760801020

Würth Elektronik Midcom

CMC 600MA 6 LN T/H PFC

0

PH9385.027NLT

PH9385.027NLT

PulseLarsen Antenna

XFMR PUSH-PULL SIDE CAR 2:7 SMT

0

PE-65612NL

PE-65612NL

PulseLarsen Antenna

TRANSFORMER 1:1 2000VRMS

671

78253/55VC

78253/55VC

Murata Power Solutions

XFRMR 5V IN/OUT MAX 253 DIP

2547

ZS1031-11(H)

ZS1031-11(H)

Excelitas Technologies

TRIGGER COIL

0

PH9185.043NLT

PH9185.043NLT

PulseLarsen Antenna

TRANSFORMER 1260UH 4:3 SMD

512

SM-LP-5002E

SM-LP-5002E

J.W. Miller / Bourns

TRANSF LINE MATCHING SMD

5446

PH9185.021NLT

PH9185.021NLT

PulseLarsen Antenna

TRANSFORMER 880UH 2:1 SMD

706

PH9185.012NL

PH9185.012NL

PulseLarsen Antenna

TRANSFORMER 450UH 1:2 SMD

1071

PH9400.211NLT

PH9400.211NLT

PulseLarsen Antenna

XFMR GATE DRIVE SIDE CAR SMT

0

21033812817

21033812817

HARTING

M12 TRANSF. 1000BASE-T X STR WIT

100

78250VC

78250VC

Murata Power Solutions

XFRMR MAX250 4KVDC 2.5 MH DIP

322

21033812411

21033812411

HARTING

M12 TRANSF. 10/100BASE-T D STR W

116

Specialty Transformers

1. Overview

Specialty Transformers are customized electromagnetic devices designed for specific applications requiring non-standard electrical parameters, isolation requirements, or environmental adaptability. Unlike general-purpose transformers, they are engineered to meet precise technical specifications in voltage conversion, signal isolation, impedance matching, and power conditioning. These transformers play critical roles in advanced power systems, medical equipment, industrial automation, and emerging technologies like renewable energy integration.

2. Major Types and Functional Classification

Type Functional Characteristics Application Examples
Isolation Transformers Provide galvanic isolation with 1:1 turns ratio Medical imaging equipment, industrial safety systems
Auto-transformers Shared winding design for variable voltage adjustment Voltage regulators in power distribution networks
Current Transformers (CTs) Accurate current measurement with stepped-down output Protective relaying in substations, energy meters
Potential Transformers (PTs) Precise voltage scaling for metering and protection Grid monitoring systems, circuit breaker controls
High-Frequency Transformers Operate at 20kHz+ with ferrite cores Switch-mode power supplies, wireless charging systems
Grounding Transformers Create neutral points in ungrounded systems Renewable energy plants, offshore platforms

3. Structure and Components

Typical construction includes:

  • Core: Cold-rolled grain-oriented silicon steel (CRGO) or ferrite materials
  • Windings: Copper/aluminum conductors with epoxy/polyester insulation
  • Insulation System: Combination of paper, varnish, and synthetic resins
  • Housing: Corrosion-resistant steel/aluminum enclosures with IP23-IP54 ratings
  • Cooling System: Air-natural (AN), air-forced (AF), or oil-immersed (ONAN) configurations

4. Key Technical Parameters

Parameter Typical Range Importance
Rated Power (kVA) 0.1-10,000 Determines load capacity and thermal performance
Voltage Ratio 1:1 to 1:100 Defines input/output voltage relationship
Frequency Range (Hz) 50/60, 400, 20k-100k Dictates application suitability
Efficiency (%) 95-99.5 Impacts operational cost and thermal management
Insulation Class A (105 C) to H (155 C) Determines lifespan and safety margins
Short-Circuit Impedance (%) 4-15 Affects fault current limitation and voltage regulation

5. Application Fields

  • Power Systems: Grid substations, HVDC converter stations
  • Industrial: CNC machines, welding robots
  • Telecom: 5G base stations, fiber optic networks
  • Medical: MRI scanners, X-ray machines
  • Transportation: High-speed rail traction systems

6. Leading Manufacturers and Products

Manufacturer Representative Product Key Features
ABB Triton Isolation Transformer Cast-resin design for marine environments
Siemens SITRANS CT Family 0.1% accuracy class for energy metering
GE Grid Solutions TXpert Smart Transformer Integrated IoT sensors for condition monitoring
Schneider Electric Harmonium HF Series 40kHz operation for data center UPS systems
Toshiba H85-GT Grounding Transformer Designed for 132kV renewable energy grids

7. Selection Guidelines

Key considerations:

  • Define exact voltage/current transformation ratio
  • Assess environmental conditions (temperature, humidity, vibration)
  • Verify compliance with standards (IEC 60076, IEEE C57.12)
  • Evaluate cooling requirements and installation space
  • Consider future expansion needs (15-20% capacity margin)

8. Industry Trends

Emerging developments include:

  • Adoption of amorphous metal cores for 80% lower no-load losses
  • Integration of fiber-optic sensors for real-time thermal monitoring
  • Development of planar transformers for EV charging stations
  • Implementation of digital twin technology for predictive maintenance
  • Advancements in nanodielectric insulation materials
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