Specialty Transformers

Image Part Number Description / PDF Quantity Rfq
PG1427.002NLT

PG1427.002NLT

PulseLarsen Antenna

XFMR GATE-DR 1:1:1 SMT NPB

0

202-0361

202-0361

Excelitas Technologies

TR-36A TRIGGER TRANSFORMER

0

202-1481

202-1481

Excelitas Technologies

TR-148A TRIGGER TRANSFORMER

0

PE-68283NL

PE-68283NL

PulseLarsen Antenna

XFRMR DC/DC CONV 9V 80/200MA SMD

0

LM-NP-1004L

LM-NP-1004L

J.W. Miller / Bourns

TRANSF LINE MATCHING

0

PE-68283NLT

PE-68283NLT

PulseLarsen Antenna

XFRMR DC/DC CONV 9V 80/200MA SMD

0

202-0132D

202-0132D

Excelitas Technologies

TR-132D TRIGGER TRANSFORMER

0

PE-64552NL

PE-64552NL

PulseLarsen Antenna

TRANSFORMER

0

PG1427.003NLT

PG1427.003NLT

PulseLarsen Antenna

XFMR GATE-DR 2:1:1 SMT NPB

0

LM-LP-1003L

LM-LP-1003L

J.W. Miller / Bourns

TRANSF LINE MATCHING

0

TRTEP13S-U587B015

TRTEP13S-U587B015

TDK Corporation

TRANSFORMER DSL SMD

0

DCT20EFD-U32S003

DCT20EFD-U32S003

TDK Corporation

TRANSFORMER 10UH 10.0A PHOTO

0

202-1749B

202-1749B

Excelitas Technologies

TR-1749B TRIGGER TRANSFORMER

0

PG1427.004NLT

PG1427.004NLT

PulseLarsen Antenna

XFMR GATE-DR 1:0.7:0.7 NPB

0

782100/35JVC-R

782100/35JVC-R

Murata Power Solutions

TRANSFORMER, 3.3V-5.0V, 4KVDC, 1

0

202-2400

202-2400

Excelitas Technologies

TS-2400 TRIGGER TRANSFORMER

0

PH9085.089NLT

PH9085.089NLT

PulseLarsen Antenna

XFMR GATE-DR 8CT:9CT SM NPB

0

LM-NP-1005L

LM-NP-1005L

J.W. Miller / Bourns

TRANSF LINE MATCHING

0

P0585ANL

P0585ANL

PulseLarsen Antenna

4GATE XFMR IEC950 NPB

0

PE-68279NL

PE-68279NL

PulseLarsen Antenna

XFRMR DC/DC CONV 9V 80/200MA SMD

0

Specialty Transformers

1. Overview

Specialty Transformers are customized electromagnetic devices designed for specific applications requiring non-standard electrical parameters, isolation requirements, or environmental adaptability. Unlike general-purpose transformers, they are engineered to meet precise technical specifications in voltage conversion, signal isolation, impedance matching, and power conditioning. These transformers play critical roles in advanced power systems, medical equipment, industrial automation, and emerging technologies like renewable energy integration.

2. Major Types and Functional Classification

Type Functional Characteristics Application Examples
Isolation Transformers Provide galvanic isolation with 1:1 turns ratio Medical imaging equipment, industrial safety systems
Auto-transformers Shared winding design for variable voltage adjustment Voltage regulators in power distribution networks
Current Transformers (CTs) Accurate current measurement with stepped-down output Protective relaying in substations, energy meters
Potential Transformers (PTs) Precise voltage scaling for metering and protection Grid monitoring systems, circuit breaker controls
High-Frequency Transformers Operate at 20kHz+ with ferrite cores Switch-mode power supplies, wireless charging systems
Grounding Transformers Create neutral points in ungrounded systems Renewable energy plants, offshore platforms

3. Structure and Components

Typical construction includes:

  • Core: Cold-rolled grain-oriented silicon steel (CRGO) or ferrite materials
  • Windings: Copper/aluminum conductors with epoxy/polyester insulation
  • Insulation System: Combination of paper, varnish, and synthetic resins
  • Housing: Corrosion-resistant steel/aluminum enclosures with IP23-IP54 ratings
  • Cooling System: Air-natural (AN), air-forced (AF), or oil-immersed (ONAN) configurations

4. Key Technical Parameters

Parameter Typical Range Importance
Rated Power (kVA) 0.1-10,000 Determines load capacity and thermal performance
Voltage Ratio 1:1 to 1:100 Defines input/output voltage relationship
Frequency Range (Hz) 50/60, 400, 20k-100k Dictates application suitability
Efficiency (%) 95-99.5 Impacts operational cost and thermal management
Insulation Class A (105 C) to H (155 C) Determines lifespan and safety margins
Short-Circuit Impedance (%) 4-15 Affects fault current limitation and voltage regulation

5. Application Fields

  • Power Systems: Grid substations, HVDC converter stations
  • Industrial: CNC machines, welding robots
  • Telecom: 5G base stations, fiber optic networks
  • Medical: MRI scanners, X-ray machines
  • Transportation: High-speed rail traction systems

6. Leading Manufacturers and Products

Manufacturer Representative Product Key Features
ABB Triton Isolation Transformer Cast-resin design for marine environments
Siemens SITRANS CT Family 0.1% accuracy class for energy metering
GE Grid Solutions TXpert Smart Transformer Integrated IoT sensors for condition monitoring
Schneider Electric Harmonium HF Series 40kHz operation for data center UPS systems
Toshiba H85-GT Grounding Transformer Designed for 132kV renewable energy grids

7. Selection Guidelines

Key considerations:

  • Define exact voltage/current transformation ratio
  • Assess environmental conditions (temperature, humidity, vibration)
  • Verify compliance with standards (IEC 60076, IEEE C57.12)
  • Evaluate cooling requirements and installation space
  • Consider future expansion needs (15-20% capacity margin)

8. Industry Trends

Emerging developments include:

  • Adoption of amorphous metal cores for 80% lower no-load losses
  • Integration of fiber-optic sensors for real-time thermal monitoring
  • Development of planar transformers for EV charging stations
  • Implementation of digital twin technology for predictive maintenance
  • Advancements in nanodielectric insulation materials
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