Specialty Transformers

Image Part Number Description / PDF Quantity Rfq
S22160

S22160

Newava Technology

TRANSFORMER FOR CS 8401,2:8411

2564

78253/55JVC

78253/55JVC

Murata Power Solutions

XFRMR 1:1.33 4KV SMD MAX253

2049

760806302

760806302

Würth Elektronik Midcom

CMC 3A 3 LN T/H PFC

0

21033814823

21033814823

HARTING

M12 TRANSF. 10GBASE-T X ANG W/O

60

PH9400.122NLT

PH9400.122NLT

PulseLarsen Antenna

XFMR GATE DRIVE SIDE CAR SMT

0

782100/55JVC

782100/55JVC

Murata Power Solutions

TRANSFORMER, 5.0V-5.0V, 4KVDC, 1

191

78250JVC

78250JVC

Murata Power Solutions

XFRMR 1:1 4KV SMD MAX250

0

760806201

760806201

Würth Elektronik Midcom

CMC 1.4A 6 LN T/H PFC

0

PH9400.655NLT

PH9400.655NLT

PulseLarsen Antenna

XFMR GATE DRIVE SIDE CAR SMT

0

PH9185.012NLT

PH9185.012NLT

PulseLarsen Antenna

TRANSFORMER 450UH 1:2 SMD

688

37521TR

37521TR

TRANSFORMER GLBSPN HDSL EP13 SMD

404

PH9400.111ANLT

PH9400.111ANLT

PulseLarsen Antenna

XFMR GATE DRIVE SIDE CAR SMT

2717

LM-LP-1005L

LM-LP-1005L

J.W. Miller / Bourns

TRANSFORMER LINE MATCHING

812

760800080

760800080

Würth Elektronik Midcom

CMC 300MA 5 LN T/H PFC

0

202-1701

202-1701

Excelitas Technologies

TRIGGER TRANSFORMER

34

ZS1052-1(H)

ZS1052-1(H)

Excelitas Technologies

TRIGGER COIL

0

HX6116NL

HX6116NL

PulseLarsen Antenna

MDL,SIN,1GPP,1:1,SMT,TU, NPB

0

78250JC-R

78250JC-R

Murata Power Solutions

XFRMR 1:1 SMD MAX250

500

LM-LP-1001L

LM-LP-1001L

J.W. Miller / Bourns

TRANSF LINE MATCHING

610

67141280

67141280

TRANSFORMER 2mH 160 MA

476

Specialty Transformers

1. Overview

Specialty Transformers are customized electromagnetic devices designed for specific applications requiring non-standard electrical parameters, isolation requirements, or environmental adaptability. Unlike general-purpose transformers, they are engineered to meet precise technical specifications in voltage conversion, signal isolation, impedance matching, and power conditioning. These transformers play critical roles in advanced power systems, medical equipment, industrial automation, and emerging technologies like renewable energy integration.

2. Major Types and Functional Classification

Type Functional Characteristics Application Examples
Isolation Transformers Provide galvanic isolation with 1:1 turns ratio Medical imaging equipment, industrial safety systems
Auto-transformers Shared winding design for variable voltage adjustment Voltage regulators in power distribution networks
Current Transformers (CTs) Accurate current measurement with stepped-down output Protective relaying in substations, energy meters
Potential Transformers (PTs) Precise voltage scaling for metering and protection Grid monitoring systems, circuit breaker controls
High-Frequency Transformers Operate at 20kHz+ with ferrite cores Switch-mode power supplies, wireless charging systems
Grounding Transformers Create neutral points in ungrounded systems Renewable energy plants, offshore platforms

3. Structure and Components

Typical construction includes:

  • Core: Cold-rolled grain-oriented silicon steel (CRGO) or ferrite materials
  • Windings: Copper/aluminum conductors with epoxy/polyester insulation
  • Insulation System: Combination of paper, varnish, and synthetic resins
  • Housing: Corrosion-resistant steel/aluminum enclosures with IP23-IP54 ratings
  • Cooling System: Air-natural (AN), air-forced (AF), or oil-immersed (ONAN) configurations

4. Key Technical Parameters

Parameter Typical Range Importance
Rated Power (kVA) 0.1-10,000 Determines load capacity and thermal performance
Voltage Ratio 1:1 to 1:100 Defines input/output voltage relationship
Frequency Range (Hz) 50/60, 400, 20k-100k Dictates application suitability
Efficiency (%) 95-99.5 Impacts operational cost and thermal management
Insulation Class A (105 C) to H (155 C) Determines lifespan and safety margins
Short-Circuit Impedance (%) 4-15 Affects fault current limitation and voltage regulation

5. Application Fields

  • Power Systems: Grid substations, HVDC converter stations
  • Industrial: CNC machines, welding robots
  • Telecom: 5G base stations, fiber optic networks
  • Medical: MRI scanners, X-ray machines
  • Transportation: High-speed rail traction systems

6. Leading Manufacturers and Products

Manufacturer Representative Product Key Features
ABB Triton Isolation Transformer Cast-resin design for marine environments
Siemens SITRANS CT Family 0.1% accuracy class for energy metering
GE Grid Solutions TXpert Smart Transformer Integrated IoT sensors for condition monitoring
Schneider Electric Harmonium HF Series 40kHz operation for data center UPS systems
Toshiba H85-GT Grounding Transformer Designed for 132kV renewable energy grids

7. Selection Guidelines

Key considerations:

  • Define exact voltage/current transformation ratio
  • Assess environmental conditions (temperature, humidity, vibration)
  • Verify compliance with standards (IEC 60076, IEEE C57.12)
  • Evaluate cooling requirements and installation space
  • Consider future expansion needs (15-20% capacity margin)

8. Industry Trends

Emerging developments include:

  • Adoption of amorphous metal cores for 80% lower no-load losses
  • Integration of fiber-optic sensors for real-time thermal monitoring
  • Development of planar transformers for EV charging stations
  • Implementation of digital twin technology for predictive maintenance
  • Advancements in nanodielectric insulation materials
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