Specialty Transformers

Image Part Number Description / PDF Quantity Rfq
37816TR

37816TR

TRANSF ADSL OVER POTS EP7 SMD

1002

760804111

760804111

Würth Elektronik Midcom

CMC 1.1A 6 LN T/H PFC

0

PFC3125ER-451K03E-00

PFC3125ER-451K03E-00

TDK Corporation

CHOKE COMMON MODE

0

PH9085.083NLT

PH9085.083NLT

PulseLarsen Antenna

IND PWR 3.0X3.0X1.2 4.7UH SMT

0

21033814825

21033814825

HARTING

M12 TRANSF. 10GBASE-T X ANG W/ P

55

67129300

67129300

TRANSFORMER FOR CRYSTAL T1 CHIPS

205

PH9085.021NLT

PH9085.021NLT

PulseLarsen Antenna

IND PWR 3.0X3.0X1.2 1.16MH SMT

0

782100/53VC

782100/53VC

Murata Power Solutions

TRANSFORMER, 5.0V-3.0V, 4KVDC, 1

45

S22230

S22230

Newava Technology

TRANSFORMER FOR MAXIM 250/251

258

760802112

760802112

Würth Elektronik Midcom

CMC 800MA 6 LN T/H PFC

0

ZS1052 AC(H)

ZS1052 AC(H)

Excelitas Technologies

TRIGGER COIL THROUGH HOLE

3881

ZS1052 S HT(H)

ZS1052 S HT(H)

Excelitas Technologies

TRIGGER COIL SURFACE MOUNT

626

PFC3125ER-231K06B-00

PFC3125ER-231K06B-00

TDK Corporation

CHOKE COMMON MODE

0

PH9384.012NLT

PH9384.012NLT

PulseLarsen Antenna

XFMR GATE-DR 1CT:2CT SM NPB

2611

PE-65812FNLT

PE-65812FNLT

PulseLarsen Antenna

XFRMR DIGITAL AUDIO 1:1 2.5MH

67

14250R-300

14250R-300

Echelon by Adesto

FT-X2 SURFACE MOUNT COMMUNICATIO

4574

78250MC

78250MC

Murata Power Solutions

XFRMR MAX250 1.5KVDC 2.5 MH SMD

5503

P0584ANL

P0584ANL

PulseLarsen Antenna

2GATE XFMR IEC950 NPB

1139

78253/55JC

78253/55JC

Murata Power Solutions

XFRMR 1:1.31 SMD MAX253

3445

21033812410

21033812410

HARTING

M12 TRANSF. 10/100BASE-T D STR

63

Specialty Transformers

1. Overview

Specialty Transformers are customized electromagnetic devices designed for specific applications requiring non-standard electrical parameters, isolation requirements, or environmental adaptability. Unlike general-purpose transformers, they are engineered to meet precise technical specifications in voltage conversion, signal isolation, impedance matching, and power conditioning. These transformers play critical roles in advanced power systems, medical equipment, industrial automation, and emerging technologies like renewable energy integration.

2. Major Types and Functional Classification

Type Functional Characteristics Application Examples
Isolation Transformers Provide galvanic isolation with 1:1 turns ratio Medical imaging equipment, industrial safety systems
Auto-transformers Shared winding design for variable voltage adjustment Voltage regulators in power distribution networks
Current Transformers (CTs) Accurate current measurement with stepped-down output Protective relaying in substations, energy meters
Potential Transformers (PTs) Precise voltage scaling for metering and protection Grid monitoring systems, circuit breaker controls
High-Frequency Transformers Operate at 20kHz+ with ferrite cores Switch-mode power supplies, wireless charging systems
Grounding Transformers Create neutral points in ungrounded systems Renewable energy plants, offshore platforms

3. Structure and Components

Typical construction includes:

  • Core: Cold-rolled grain-oriented silicon steel (CRGO) or ferrite materials
  • Windings: Copper/aluminum conductors with epoxy/polyester insulation
  • Insulation System: Combination of paper, varnish, and synthetic resins
  • Housing: Corrosion-resistant steel/aluminum enclosures with IP23-IP54 ratings
  • Cooling System: Air-natural (AN), air-forced (AF), or oil-immersed (ONAN) configurations

4. Key Technical Parameters

Parameter Typical Range Importance
Rated Power (kVA) 0.1-10,000 Determines load capacity and thermal performance
Voltage Ratio 1:1 to 1:100 Defines input/output voltage relationship
Frequency Range (Hz) 50/60, 400, 20k-100k Dictates application suitability
Efficiency (%) 95-99.5 Impacts operational cost and thermal management
Insulation Class A (105 C) to H (155 C) Determines lifespan and safety margins
Short-Circuit Impedance (%) 4-15 Affects fault current limitation and voltage regulation

5. Application Fields

  • Power Systems: Grid substations, HVDC converter stations
  • Industrial: CNC machines, welding robots
  • Telecom: 5G base stations, fiber optic networks
  • Medical: MRI scanners, X-ray machines
  • Transportation: High-speed rail traction systems

6. Leading Manufacturers and Products

Manufacturer Representative Product Key Features
ABB Triton Isolation Transformer Cast-resin design for marine environments
Siemens SITRANS CT Family 0.1% accuracy class for energy metering
GE Grid Solutions TXpert Smart Transformer Integrated IoT sensors for condition monitoring
Schneider Electric Harmonium HF Series 40kHz operation for data center UPS systems
Toshiba H85-GT Grounding Transformer Designed for 132kV renewable energy grids

7. Selection Guidelines

Key considerations:

  • Define exact voltage/current transformation ratio
  • Assess environmental conditions (temperature, humidity, vibration)
  • Verify compliance with standards (IEC 60076, IEEE C57.12)
  • Evaluate cooling requirements and installation space
  • Consider future expansion needs (15-20% capacity margin)

8. Industry Trends

Emerging developments include:

  • Adoption of amorphous metal cores for 80% lower no-load losses
  • Integration of fiber-optic sensors for real-time thermal monitoring
  • Development of planar transformers for EV charging stations
  • Implementation of digital twin technology for predictive maintenance
  • Advancements in nanodielectric insulation materials
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