Wire Cutters

Image Part Number Description / PDF Quantity Rfq
MS545VN

MS545VN

Xcelite

CUTTER SIDE TAPERED SEMIFLUSH 4"

35

1522NB

1522NB

Xcelite

CUTTER SIDE TPRD FULL FLUSH 5"

0

776E

776E

Xcelite

CUTTER SIDE TPRD SPR FULL FLUSH

82

582E

582E

Xcelite

CUTTER TIP ANGL FULL FLUSH 4.25"

10

576TX1

576TX1

Xcelite

CUTTER SIDE TAPERED FLUSH 4.53"

15

522NV

522NV

Xcelite

CUTTER SIDE OVAL FULL FLUSH 4.5"

0

S54SNN

S54SNN

Xcelite

CUTTER SIDE OVAL 4.5"

92

MS549JVN

MS549JVN

Xcelite

CUTTER SIDE TAPERED FLUSH 4"

51

GA54JVN

GA54JVN

Xcelite

CUTTER ANGLED 29DEG FLUSH 4" BLU

25

55CGNN

55CGNN

Xcelite

CUTTER SIDE OVAL BEVEL 5"

19

503ETST

503ETST

Xcelite

CUTTER TIP ANGL FULL FLUSH 4.25"

5

573E

573E

Xcelite

CUTTER TIP STRAIGHT FLUSH 4.72"

10

2403E

2403E

Xcelite

CUTTER TIP ANG 30DEG FULLFLSH 5"

8

LC665JN

LC665JN

Xcelite

CUTTER TIP ANGLED FLUSH 4.5"

18

503ETF

503ETF

Xcelite

CUTTER TIP ANGL 30DEG FLSH 4.33"

0

599TF

599TF

Xcelite

CUTTER SIDE OVAL FLUSH 4.53"

0

570E

570E

Xcelite

CUTTER TIP TAPERED FLUSH 4.72"

22

592E

592E

Xcelite

CUTTER TIP TAPERED FLUSH 4.53"

0

522N

522N

Xcelite

CUTTER SIDE OVAL FULL FLUSH 4.5"

19

530E10

530E10

Xcelite

PCB CUTTER 0.40 530E10

6

Wire Cutters

1. Overview

Wire cutters are specialized hand or power tools designed to cut wires, cables, and other conductive materials. As essential components in electrical engineering and manufacturing, they enable precise material separation while maintaining safety standards. Modern advancements have integrated ergonomic designs, composite materials, and smart control systems to enhance cutting efficiency and operator safety.

2. Major Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Manual Wire CuttersMechanical leverage-based cutting with replaceable bladesElectrical panel assembly
Hydraulic Wire CuttersFluid pressure amplification for high-force cuttingPower grid cable maintenance
Electric Rotary CuttersMotor-driven rotating blades for continuous cuttingAutomated wire processing lines
Laser Cutting SystemsNon-contact precision cutting using focused light beamsMicroelectronics manufacturing

3. Structure and Components

Typical configurations include: - Cutting head assembly (tungsten carbide blades) - Force transmission mechanism (gears/levers/hydraulic cylinders) - Ergonomic handle with non-conductive coating - Safety guard and material clamping system - For powered models: motor/controller interface and power supply module

4. Key Technical Specifications

ParameterValue RangeImportance
Cutting Capacity0.5-500mm Determines material compatibility
Blade Hardness55-65 HRCAffects durability and precision
Operating Force50-5000NImpacts user fatigue and efficiency
Cutting Speed0.1-10m/sDictates production throughput
Dielectric Strength1000-10000VEnsures electrical safety

5. Application Fields

  • Electronics manufacturing (PCB assembly)
  • Automotive industry (wire harness production)
  • Construction (electrical installation)
  • Renewable energy (solar panel cable termination)
  • Aerospace (avionic wiring systems)

6. Leading Manufacturers and Products

ManufacturerCountryRepresentative Product
Knipex GmbHGermanyCobra Plier-Cutter 70 01 160
Greenlee TextronUSAHydraulic Cutter 1011-PC
Klein ToolsUSAElectronic Pocket Wire Cutter 11046
Yamawa Mfg. Co.JapanNC Servo Driven Cutting System

7. Selection Recommendations

Key considerations: - Material type and cross-sectional area - Production volume requirements - Workplace ergonomics and safety standards - Maintenance accessibility - Cost-benefit analysis between manual and automated systems

8. Industry Trend Analysis

Current development trends include: - Integration of IoT-enabled smart cutting systems - Adoption of diamond-coated blades for ultra-hard materials - Miniaturization for microelectronics applications - Battery-powered cordless models with 30% energy efficiency improvement - AI-powered cutting parameter optimization systems

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