Wire Cutters

Image Part Number Description / PDF Quantity Rfq
66CGNN

66CGNN

Xcelite

CUTTER SIDE OVAL BEVEL 6"

14

64CGVN

64CGVN

Xcelite

CUTTER TIP TAPERED SEMI FLUSH 4"

0

T622N

T622N

Xcelite

CUTTER SIDE OVAL FL FLUSH 4.25"

82

572E

572E

Xcelite

CUTTER TIP ANGL 40DEG FLSH 4.53"

3

575E

575E

Xcelite

CUTTER TIP ANGL 45DEG FLSH 4.33"

13

622NA

622NA

Xcelite

CUTTER SIDE TPRD FL FLUSH 4.25"

18

2404E

2404E

Xcelite

CUTTER TIP ANGLED FULL FLUSH 5"

4

504E

504E

Xcelite

CUTTER TIP ANGL FULL FLUSH 4.25"

5

2476TX2

2476TX2

Xcelite

CUTTER SIDE OVAL FULLFLUSH 4.25"

4

1178MN

1178MN

Xcelite

CUTTER SIDE OVAL FLUSH 5.63"

391

512E

512E

Xcelite

CUTTER SIDE OVAL SEMIFLUSH 4.53"

0

578E

578E

Xcelite

CUTTER TIP ANGL FULL FLUSH 4.25"

0

170MN

170MN

Xcelite

CUTTER SIDE TAPERED FLUSH 5"

300

EMS545JN

EMS545JN

Xcelite

CUTTER SIDE TAPERED FLUSH 5.5"

26

792E

792E

Xcelite

CUTTER SIDE TPRD SPR FULL FLUSH

0

812N

812N

Xcelite

CUTTER SIDE OVAL SEMIFLUSH 4.75"

0

549E

549E

Xcelite

CUTTER TIP ANGL 45DEG SHEAR 4.5"

0

2178MN

2178MN

Xcelite

CUTTER SIDE OVAL FLUSH 5.63"

78

622NB

622NB

Xcelite

CUTTER SIDE TPRD FL FLUSH 4.25"

18

1522NA

1522NA

Xcelite

CUTTER SIDE TPRD FULL FLUSH 5"

0

Wire Cutters

1. Overview

Wire cutters are specialized hand or power tools designed to cut wires, cables, and other conductive materials. As essential components in electrical engineering and manufacturing, they enable precise material separation while maintaining safety standards. Modern advancements have integrated ergonomic designs, composite materials, and smart control systems to enhance cutting efficiency and operator safety.

2. Major Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Manual Wire CuttersMechanical leverage-based cutting with replaceable bladesElectrical panel assembly
Hydraulic Wire CuttersFluid pressure amplification for high-force cuttingPower grid cable maintenance
Electric Rotary CuttersMotor-driven rotating blades for continuous cuttingAutomated wire processing lines
Laser Cutting SystemsNon-contact precision cutting using focused light beamsMicroelectronics manufacturing

3. Structure and Components

Typical configurations include: - Cutting head assembly (tungsten carbide blades) - Force transmission mechanism (gears/levers/hydraulic cylinders) - Ergonomic handle with non-conductive coating - Safety guard and material clamping system - For powered models: motor/controller interface and power supply module

4. Key Technical Specifications

ParameterValue RangeImportance
Cutting Capacity0.5-500mm Determines material compatibility
Blade Hardness55-65 HRCAffects durability and precision
Operating Force50-5000NImpacts user fatigue and efficiency
Cutting Speed0.1-10m/sDictates production throughput
Dielectric Strength1000-10000VEnsures electrical safety

5. Application Fields

  • Electronics manufacturing (PCB assembly)
  • Automotive industry (wire harness production)
  • Construction (electrical installation)
  • Renewable energy (solar panel cable termination)
  • Aerospace (avionic wiring systems)

6. Leading Manufacturers and Products

ManufacturerCountryRepresentative Product
Knipex GmbHGermanyCobra Plier-Cutter 70 01 160
Greenlee TextronUSAHydraulic Cutter 1011-PC
Klein ToolsUSAElectronic Pocket Wire Cutter 11046
Yamawa Mfg. Co.JapanNC Servo Driven Cutting System

7. Selection Recommendations

Key considerations: - Material type and cross-sectional area - Production volume requirements - Workplace ergonomics and safety standards - Maintenance accessibility - Cost-benefit analysis between manual and automated systems

8. Industry Trend Analysis

Current development trends include: - Integration of IoT-enabled smart cutting systems - Adoption of diamond-coated blades for ultra-hard materials - Miniaturization for microelectronics applications - Battery-powered cordless models with 30% energy efficiency improvement - AI-powered cutting parameter optimization systems

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