Punches

Image Part Number Description / PDF Quantity Rfq
5BD33

5BD33

Klein Tools

BARREL DRIFT - 1-19/64'' (33 MM)

0

12411

12411

Wiha

PUNCH PIN TAPER 1MM X 120MM

0

12424

12424

Wiha

PUNCH PIN TAPER 14MM X 175MM

0

12491

12491

Wiha

PUNCH CENTER 3PC SET 4,5 & 6MM

0

12490

12490

Wiha

PUNCH PIN TAPER 8PC SET 1MM-8MM

0

12416

12416

Wiha

PUNCH PIN TAPER 6MM X 120MM

0

12437

12437

Wiha

PUNCH CENTER TAPER 5MM X 120MM

0

4BP16

4BP16

Klein Tools

BRASS PUNCH - 5/8''

0

23491

23491

Wiha

PUNCH PIN 15PC 3MM-20MM IN/POUCH

0

4PPL03

4PPL03

Klein Tools

PIN PUNCH - LONG - 7/64'' (3 MM)

0

7BP29232

7BP29232

Klein Tools

BRASS PUNCH - 1-1/4'' (32 MM)

0

12492

12492

Wiha

PUNCH PIN TAPER 14PC SET 1-18MM

0

4PPL08

4PPL08

Klein Tools

PIN PUNCH - LONG - 5/16'' (8 MM)

0

12439

12439

Wiha

PUNCH CENTER TAPER 6MM X 150MM

0

12421

12421

Wiha

PUNCH PIN TAPER 9MM X 150MM

0

70-251

70-251

Xcelite

PNCH PRCK 1/4 HEX BLK

0

12426

12426

Wiha

PUNCH PIN TAPER 18MM X 200MM

0

70-260

70-260

Xcelite

PNCH ROLL PIN 1/16 BLK

0

70-103

70-103

Xcelite

PNCH PIN 3/32 BLK

0

70-253

70-253

Xcelite

PNCH PRCK 5/16 HEX BLK

0

Punches

1. Overview

ToolsPunches refer to a category of industrial equipment designed for material perforation, forming, or cutting through mechanical force. These tools utilize specialized punch and die sets to create precise holes, shapes, or structural modifications in various materials. As fundamental components in manufacturing and fabrication processes, they enable high-precision, repeatable operations critical to modern industrial production. Their importance spans across sectors requiring mass production capabilities, tight tolerances, and material efficiency optimization.

2. Major Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Mechanical PressesHigh-speed operation with fixed stroke length, electric motor-drivenAutomotive sheet metal forming
Hydraulic PressesVariable pressure control, deep drawing capabilitiesAerospace composite molding
Pneumatic PunchesLightweight, rapid cycle times, adjustable forceElectronics component assembly
Laser Punch CombinationsNon-contact precision cutting with hybrid mechanical supportMedical device manufacturing

3. Structural and Technical Composition

Typical construction includes: - Frame: Cast iron/steel structure for vibration damping - Punch Assembly: Hardened tool steel with carbide coatings - Die Set: CNC-machined counter-forming component - Drive System: Servo motors/hydraulic cylinders/pneumatic actuators - Control Unit: PLC-based interface with safety interlocks - Material Handling System: Automated feeders/sensors Advanced models integrate IoT sensors for real-time force monitoring and predictive maintenance.

4. Key Technical Specifications

ParameterImportance
Punching Force (kN)Determines material thickness capacity
Stroke Length (mm)Defines working range and material clearance
Positioning Accuracy ( m)Impacts production quality consistency
Cycle Rate (SPM)Directly affects production throughput
Energy Consumption (kW/ton)Operational cost efficiency indicator

5. Application Fields

Primary industries include: - Automotive: Body panel perforation, frame forming - Electronics: PCB component mounting holes - Aerospace: Titanium alloy structural components - Renewables: Solar panel mounting bracket fabrication - Medical: Surgical instrument precision shaping

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
AmadaHG Series Hydraulic PressAI-driven pressure optimization
TRUMPFTurbulaser Punch-Laser SystemCombined 3D cutting/forming
BystronicXpert Punch SeriesModular tooling system
Murata MachineryLASERValkyrie Multi-axisHybrid metal processing

7. Selection Recommendations

Key consideration factors: - Material properties (thickness, hardness, ductility) - Production volume requirements - Precision vs. speed trade-offs - Integration with existing automation systems - Maintenance accessibility and tooling costs For example, a 2000kN mechanical press suits high-volume automotive parts, while a 30kN pneumatic punch better serves electronics batch production.

8. Industry Trends Analysis

Current development directions: - Smart Manufacturing: AI-powered process optimization - Energy Efficiency: Hybrid servo-hydraulic systems reducing energy use by 40% - Multi-axis Flexibility: 6-degree-of-freedom robotic integration - Material Adaptation: Graphene-coated tooling extending die life - Remote Monitoring: Predictive maintenance via cloud analytics Market growth projected at 6.2% CAGR through 2030, driven by electric vehicle component demand.

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