Punches

Image Part Number Description / PDF Quantity Rfq
570027

570027

GEDORE Tools, Inc.

ARC PUNCH 27 MM

0

70-557G

70-557G

Xcelite

SET PNCH ROLL PIN 7PC

0

570014

570014

GEDORE Tools, Inc.

ARC PUNCH 14 MM

0

4PPL02.5

4PPL02.5

Klein Tools

PIN PUNCH - LONG - 3/32'' (2 MM)

0

12415

12415

Wiha

PUNCH PIN TAPER 5MM X 120MM

0

4PPL10

4PPL10

Klein Tools

PIN PUNCH - LONG - 25/64''

0

5BD19

5BD19

Klein Tools

BARREL DRIFT - 3/4'' (19 MM)

0

4BP10

4BP10

Klein Tools

BRASS PUNCH - 3/8''

0

4PPL06

4PPL06

Klein Tools

PIN PUNCH - LONG - 15/64'' (6 MM

0

4BP19

4BP19

Klein Tools

BRASS PUNCH - 3/4'' (19 MM)

0

4PPL05

4PPL05

Klein Tools

PIN PUNCH - LONG - 3/16'' (5 MM)

0

4PPL04

4PPL04

Klein Tools

PIN PUNCH - LONG - 5/32'' (4 MM)

0

7BP29219

7BP29219

Klein Tools

BRASS PUNCH - 3/4'' (19 MM)

0

5BD20

5BD20

Klein Tools

BARREL DRIFT - 25/32'' (20 MM)

0

4BP12

4BP12

Klein Tools

BRASS PUNCH - 1/2'' (13 MM)

0

4BP25

4BP25

Klein Tools

BRASS PUNCH - 1''

0

4PPL06.5

4PPL06.5

Klein Tools

PIN PUNCH - LONG - 1/4'' (6 MM)

0

7BP29225

7BP29225

Klein Tools

BRASS PUNCH - 1''

0

5BD30

5BD30

Klein Tools

BARREL DRIFT - 1-3/16'' (30 MM)

0

5SDL45025

5SDL45025

Klein Tools

STARTER DRIFT - LARGE BODY

0

Punches

1. Overview

ToolsPunches refer to a category of industrial equipment designed for material perforation, forming, or cutting through mechanical force. These tools utilize specialized punch and die sets to create precise holes, shapes, or structural modifications in various materials. As fundamental components in manufacturing and fabrication processes, they enable high-precision, repeatable operations critical to modern industrial production. Their importance spans across sectors requiring mass production capabilities, tight tolerances, and material efficiency optimization.

2. Major Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Mechanical PressesHigh-speed operation with fixed stroke length, electric motor-drivenAutomotive sheet metal forming
Hydraulic PressesVariable pressure control, deep drawing capabilitiesAerospace composite molding
Pneumatic PunchesLightweight, rapid cycle times, adjustable forceElectronics component assembly
Laser Punch CombinationsNon-contact precision cutting with hybrid mechanical supportMedical device manufacturing

3. Structural and Technical Composition

Typical construction includes: - Frame: Cast iron/steel structure for vibration damping - Punch Assembly: Hardened tool steel with carbide coatings - Die Set: CNC-machined counter-forming component - Drive System: Servo motors/hydraulic cylinders/pneumatic actuators - Control Unit: PLC-based interface with safety interlocks - Material Handling System: Automated feeders/sensors Advanced models integrate IoT sensors for real-time force monitoring and predictive maintenance.

4. Key Technical Specifications

ParameterImportance
Punching Force (kN)Determines material thickness capacity
Stroke Length (mm)Defines working range and material clearance
Positioning Accuracy ( m)Impacts production quality consistency
Cycle Rate (SPM)Directly affects production throughput
Energy Consumption (kW/ton)Operational cost efficiency indicator

5. Application Fields

Primary industries include: - Automotive: Body panel perforation, frame forming - Electronics: PCB component mounting holes - Aerospace: Titanium alloy structural components - Renewables: Solar panel mounting bracket fabrication - Medical: Surgical instrument precision shaping

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
AmadaHG Series Hydraulic PressAI-driven pressure optimization
TRUMPFTurbulaser Punch-Laser SystemCombined 3D cutting/forming
BystronicXpert Punch SeriesModular tooling system
Murata MachineryLASERValkyrie Multi-axisHybrid metal processing

7. Selection Recommendations

Key consideration factors: - Material properties (thickness, hardness, ductility) - Production volume requirements - Precision vs. speed trade-offs - Integration with existing automation systems - Maintenance accessibility and tooling costs For example, a 2000kN mechanical press suits high-volume automotive parts, while a 30kN pneumatic punch better serves electronics batch production.

8. Industry Trends Analysis

Current development directions: - Smart Manufacturing: AI-powered process optimization - Energy Efficiency: Hybrid servo-hydraulic systems reducing energy use by 40% - Multi-axis Flexibility: 6-degree-of-freedom robotic integration - Material Adaptation: Graphene-coated tooling extending die life - Remote Monitoring: Predictive maintenance via cloud analytics Market growth projected at 6.2% CAGR through 2030, driven by electric vehicle component demand.

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