Insertion, Extraction

Image Part Number Description / PDF Quantity Rfq
0638132250

0638132250

Woodhead - Molex

MODULE CARD EXTRACT

0

0622016215

0622016215

Woodhead - Molex

STIFFINER REMOVAL / REPLACEMENT

0

0638135500

0638135500

Woodhead - Molex

EXTRACTION TOOL

0

0622029840

0622029840

Woodhead - Molex

EXTRACTION TOOL SFP+ 1X6

0

0851890529

0851890529

Woodhead - Molex

SINGLE FEM CONT EJECT TOOL

0

0622010906

0622010906

Woodhead - Molex

INSERT TOOL VHDM 6X15 BP

0

0638243500

0638243500

Woodhead - Molex

EXTRACT TOOL

0

0638132200

0638132200

Woodhead - Molex

MODULE CARD EXTRACTOR TOOL

0

0622020290

0622020290

Woodhead - Molex

RT ANG HSD EXTRACTOR KIT 108POS

0

0936050082

0936050082

Woodhead - Molex

REMOVAL TOOL FOR 5A D-SUB CONTAC

0

0622030117

0622030117

Woodhead - Molex

INSERT TOOL, IMPEL 3X8 ORTHO DC

1

0638243100

0638243100

Woodhead - Molex

EXTRACT TOOL

0

0622029790

0622029790

Woodhead - Molex

EXTRACTION TOOL SFP+ 1X4

0

0622018844

0622018844

Woodhead - Molex

INSERT TOOL 2X10 85 OHM BP

0

2002141150

2002141150

Woodhead - Molex

INSERTION TOOL, ZQSFP+ 1X5

0

0638137400

0638137400

Woodhead - Molex

EXTRACTION TOOL

0

2002184500

2002184500

Woodhead - Molex

HANDTOOL

20

0622018864

0622018864

Woodhead - Molex

PRESSIN TOOL IMPACT 4X12 MEZZANI

1

0851890220

0851890220

Woodhead - Molex

HEADER PRESS TOOL 4 SU 851890220

0

0622030900

0622030900

Woodhead - Molex

EXTRACTION TOOL 118 CKT COPLANAR

0

Insertion, Extraction

1. Overview

Insertion/Extraction tools are precision mechanical devices designed to automate the installation (insertion) and removal (extraction) of components in industrial processes. These tools integrate with robotic systems, CNC machines, and manual workflows to enhance efficiency, accuracy, and safety. They play a critical role in sectors requiring high repeatability and minimal human intervention, such as electronics manufacturing, automotive assembly, and medical device production.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual Insertion ToolsHandheld devices with ergonomic design for controlled force applicationPrototyping, small-scale electronics assembly
Pneumatic ExtractorsCompressed air-driven mechanisms for rapid component removalAutomotive engine component disassembly
Electric Insertion SystemsMotorized linear/rotary actuators with torque controlPCB connector installation, battery pack assembly
Automated Robotic End-effectorsMulti-axis grippers with vision system integrationHigh-speed semiconductor packaging lines

3. Structure and Components

A typical system comprises: - Mechanical Frame: Aluminum/steel alloy housing for structural integrity - Actuation System: Servo motors/pneumatic cylinders for motion control - Sensing Array: Force-torque sensors and proximity detectors - Tool Interface: Quick-change couplers with ISO standard compliance - Control Module: PLC-based unit with programmable parameters

4. Key Technical Specifications

ParameterImportanceTypical Range
Insertion ForceDetermines material compatibility and joint integrity5-500N
Positioning AccuracyEnsures proper alignment in precision applications 0.01-0.1mm
Cycle LifeIndicates durability for high-volume production1M-10M operations
Environmental ResistanceDefines operational suitability in harsh conditionsIP54-IP67

5. Application Fields

Primary Industries: - Electronics Manufacturing: IC socket insertion, heat sink installation - Medical Equipment: Surgical instrument sterilization tray handling - Automotive Production: Transmission component assembly - Aerospace: Composite panel fastening systems - Consumer Goods: Battery insertion in mobile devices

6. Leading Manufacturers and Products

ManufacturerKey ProductTechnical Highlights
Coval MecWeldElectromagnetic Insertion ToolPatented shock absorption, 0.02mm repeatability
Atlas CopcoQX Series Electric ExtractorSmart torque feedback, 300rpm max speed
OnRobotMULTI Mount End-effectorQuick-swap modular design for collaborative robots

7. Selection Guidelines

Key Considerations: 1. Match insertion force requirements with material specifications 2. Verify compatibility with existing automation infrastructure 3. Evaluate environmental operating conditions (temperature, dust/water exposure) 4. Calculate total cost of ownership including maintenance intervals 5. Prioritize programmability for adaptive manufacturing needs

8. Industry Trends

Future developments include: - Integration with AI-powered predictive maintenance systems - Adoption of digital twins for virtual process optimization - Miniaturization for micro-electronics assembly applications - Expansion of cobot-compatible tooling solutions - Increased adoption of energy-efficient piezoelectric actuators

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