Insertion, Extraction

Image Part Number Description / PDF Quantity Rfq
0622031300

0622031300

Woodhead - Molex

NEOSTACK PLUG INSERTION TOOL

0

0622029744

0622029744

Woodhead - Molex

INSERTION TOOL SFP+ 1X1

0

0622030430

0622030430

Woodhead - Molex

EXTRACT TOOL I-PASS+

0

0622024800

0622024800

Woodhead - Molex

HOUSING EXTRACT TOOL

0

0622020260

0622020260

Woodhead - Molex

RT ANG HSD EXTRACTOR KIT 144POS

0

2002141350

2002141350

Woodhead - Molex

ZQSFP 2X2 INSERTION TOOL

2

0622030070

0622030070

Woodhead - Molex

PRESS-IN TOOL FOR XFP

1

0622018850

0622018850

Woodhead - Molex

INSERT TOOL 6X12

0

0621008800

0621008800

Woodhead - Molex

EXTRACTION TOOL FOR EDGELINE

1

0622021803

0622021803

Woodhead - Molex

PRESS IN TOOL FOR 45528/45544

0

0622018952

0622018952

Woodhead - Molex

INSERT TOOL IMPEL 4X12 DC

0

0621009790

0621009790

Woodhead - Molex

EXTRACTION TOOL IMPEL 2X12 DC

0

0622029930

0622029930

Woodhead - Molex

REMOVAL TOOL 2 X 1 MEDIUM

0

0622018882

0622018882

Woodhead - Molex

INSERT TOOL IMPACT 6X8 85OHM BP

0

0622029860

0622029860

Woodhead - Molex

EXTRACTION TOOL ICM 2X4

0

0621003300

0621003300

Woodhead - Molex

48 POS SHROUD REMOVAL TOOL

0

1731120412

1731120412

Woodhead - Molex

FCT DAK95-22MB INSTALLING TWEEZE

0

0638132100

0638132100

Woodhead - Molex

MODULE CARD EXTRACTOR TOOL

0

0622030850

0622030850

Woodhead - Molex

PRESSIN TOOL IMPACT ORTHO BP

0

0638243600

0638243600

Woodhead - Molex

EXTRACT TOOL

0

Insertion, Extraction

1. Overview

Insertion/Extraction tools are precision mechanical devices designed to automate the installation (insertion) and removal (extraction) of components in industrial processes. These tools integrate with robotic systems, CNC machines, and manual workflows to enhance efficiency, accuracy, and safety. They play a critical role in sectors requiring high repeatability and minimal human intervention, such as electronics manufacturing, automotive assembly, and medical device production.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual Insertion ToolsHandheld devices with ergonomic design for controlled force applicationPrototyping, small-scale electronics assembly
Pneumatic ExtractorsCompressed air-driven mechanisms for rapid component removalAutomotive engine component disassembly
Electric Insertion SystemsMotorized linear/rotary actuators with torque controlPCB connector installation, battery pack assembly
Automated Robotic End-effectorsMulti-axis grippers with vision system integrationHigh-speed semiconductor packaging lines

3. Structure and Components

A typical system comprises: - Mechanical Frame: Aluminum/steel alloy housing for structural integrity - Actuation System: Servo motors/pneumatic cylinders for motion control - Sensing Array: Force-torque sensors and proximity detectors - Tool Interface: Quick-change couplers with ISO standard compliance - Control Module: PLC-based unit with programmable parameters

4. Key Technical Specifications

ParameterImportanceTypical Range
Insertion ForceDetermines material compatibility and joint integrity5-500N
Positioning AccuracyEnsures proper alignment in precision applications 0.01-0.1mm
Cycle LifeIndicates durability for high-volume production1M-10M operations
Environmental ResistanceDefines operational suitability in harsh conditionsIP54-IP67

5. Application Fields

Primary Industries: - Electronics Manufacturing: IC socket insertion, heat sink installation - Medical Equipment: Surgical instrument sterilization tray handling - Automotive Production: Transmission component assembly - Aerospace: Composite panel fastening systems - Consumer Goods: Battery insertion in mobile devices

6. Leading Manufacturers and Products

ManufacturerKey ProductTechnical Highlights
Coval MecWeldElectromagnetic Insertion ToolPatented shock absorption, 0.02mm repeatability
Atlas CopcoQX Series Electric ExtractorSmart torque feedback, 300rpm max speed
OnRobotMULTI Mount End-effectorQuick-swap modular design for collaborative robots

7. Selection Guidelines

Key Considerations: 1. Match insertion force requirements with material specifications 2. Verify compatibility with existing automation infrastructure 3. Evaluate environmental operating conditions (temperature, dust/water exposure) 4. Calculate total cost of ownership including maintenance intervals 5. Prioritize programmability for adaptive manufacturing needs

8. Industry Trends

Future developments include: - Integration with AI-powered predictive maintenance systems - Adoption of digital twins for virtual process optimization - Miniaturization for micro-electronics assembly applications - Expansion of cobot-compatible tooling solutions - Increased adoption of energy-efficient piezoelectric actuators

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