Insertion, Extraction

Image Part Number Description / PDF Quantity Rfq
0622018630

0622018630

Woodhead - Molex

PRESS-IN VERT PWR MODULE 7 ROW

0

0622009800

0622009800

Woodhead - Molex

48 POS SHROUD PRESS IN TOOL

0

0622020215

0622020215

Woodhead - Molex

6 ROW R/A MALE DAUGHTERCARD MOD

0

0851890402

0851890402

Woodhead - Molex

PIN INSERTION TOOL

0

0851890218

0851890218

Woodhead - Molex

HEADER PRESS TOOL 2 SU 851890218

0

0622030080

0622030080

Woodhead - Molex

EXTRACTION TOOL FOR XFP

0

0622031370

0622031370

Woodhead - Molex

INSERT TOOL 8X20 NEOPRESS PLUG

1

0638136200

0638136200

Woodhead - Molex

EXTRACTION TOOL

0

2002141190

2002141190

Woodhead - Molex

NEOPRESS RECEPTACLE ASSY PRESSIN

0

0621005850

0621005850

Woodhead - Molex

PIN INSERT TOOL 85 OHM IMPACT

0

0622018400

0622018400

Woodhead - Molex

DAUGHTERCARD PRESS FIXTURE

0

0622021100

0622021100

Woodhead - Molex

RAM STIFFENER REMOVAL TOOL

0

0622021850

0622021850

Woodhead - Molex

62202-1850 REMOVAL TOOL

0

0622016010

0622016010

Woodhead - Molex

SHIELD EXTRACTION TOOL 5 ROW

0

0622017800

0622017800

Woodhead - Molex

REPAIR TOOL

0

0622023050

0622023050

Woodhead - Molex

EXTRACTION TOOL FOR BACKSTACK

0

0622018826

0622018826

Woodhead - Molex

4 X 16 85 OHM BP INSERT TOOL

0

0622020239

0622020239

Woodhead - Molex

FIXED MODULE 60 CKT 35MM

0

2034620004

2034620004

Woodhead - Molex

IMPACT HDR 4X10 INSERTION TOOL

0

2001991430

2001991430

Woodhead - Molex

ZQSFP+ STACKED CAGE 2X2 EXTRACTI

0

Insertion, Extraction

1. Overview

Insertion/Extraction tools are precision mechanical devices designed to automate the installation (insertion) and removal (extraction) of components in industrial processes. These tools integrate with robotic systems, CNC machines, and manual workflows to enhance efficiency, accuracy, and safety. They play a critical role in sectors requiring high repeatability and minimal human intervention, such as electronics manufacturing, automotive assembly, and medical device production.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual Insertion ToolsHandheld devices with ergonomic design for controlled force applicationPrototyping, small-scale electronics assembly
Pneumatic ExtractorsCompressed air-driven mechanisms for rapid component removalAutomotive engine component disassembly
Electric Insertion SystemsMotorized linear/rotary actuators with torque controlPCB connector installation, battery pack assembly
Automated Robotic End-effectorsMulti-axis grippers with vision system integrationHigh-speed semiconductor packaging lines

3. Structure and Components

A typical system comprises: - Mechanical Frame: Aluminum/steel alloy housing for structural integrity - Actuation System: Servo motors/pneumatic cylinders for motion control - Sensing Array: Force-torque sensors and proximity detectors - Tool Interface: Quick-change couplers with ISO standard compliance - Control Module: PLC-based unit with programmable parameters

4. Key Technical Specifications

ParameterImportanceTypical Range
Insertion ForceDetermines material compatibility and joint integrity5-500N
Positioning AccuracyEnsures proper alignment in precision applications 0.01-0.1mm
Cycle LifeIndicates durability for high-volume production1M-10M operations
Environmental ResistanceDefines operational suitability in harsh conditionsIP54-IP67

5. Application Fields

Primary Industries: - Electronics Manufacturing: IC socket insertion, heat sink installation - Medical Equipment: Surgical instrument sterilization tray handling - Automotive Production: Transmission component assembly - Aerospace: Composite panel fastening systems - Consumer Goods: Battery insertion in mobile devices

6. Leading Manufacturers and Products

ManufacturerKey ProductTechnical Highlights
Coval MecWeldElectromagnetic Insertion ToolPatented shock absorption, 0.02mm repeatability
Atlas CopcoQX Series Electric ExtractorSmart torque feedback, 300rpm max speed
OnRobotMULTI Mount End-effectorQuick-swap modular design for collaborative robots

7. Selection Guidelines

Key Considerations: 1. Match insertion force requirements with material specifications 2. Verify compatibility with existing automation infrastructure 3. Evaluate environmental operating conditions (temperature, dust/water exposure) 4. Calculate total cost of ownership including maintenance intervals 5. Prioritize programmability for adaptive manufacturing needs

8. Industry Trends

Future developments include: - Integration with AI-powered predictive maintenance systems - Adoption of digital twins for virtual process optimization - Miniaturization for micro-electronics assembly applications - Expansion of cobot-compatible tooling solutions - Increased adoption of energy-efficient piezoelectric actuators

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