Insertion, Extraction

Image Part Number Description / PDF Quantity Rfq
0622025210

0622025210

Woodhead - Molex

EXTRACT TOOL 2X1 ZQSFP+

0

0622019506

0622019506

Woodhead - Molex

5 X 12 HEADER INSERTION MODULE

0

0638135900

0638135900

Woodhead - Molex

EXTRACTION TOOL

5

0622030301

0622030301

Woodhead - Molex

PRESSIN TOOL FOR 171852-1030

0

0622025290

0622025290

Woodhead - Molex

EXTRACT TOOL 2X12 ZSFP+

0

0622021060

0622021060

Woodhead - Molex

SINGLE WAFER INSERT PLIER TOOL

0

0622018735

0622018735

Woodhead - Molex

PRESS-IN TOOL 5PR X 12COLUMN DC

0

0851700003

0851700003

Woodhead - Molex

2SU 22MM VERT RECP FEMALE TOOL

0

0621001100

0621001100

Woodhead - Molex

HDM PWR MOD REMOVAL TOOL

0

0570056000

0570056000

Woodhead - Molex

TOOL EXTRACTION/INSERTION

0

2001991250

2001991250

Woodhead - Molex

QSFP DD 1X5 EXTRACTION TOOL

0

0622019541

0622019541

Woodhead - Molex

4 X 6 HEADER INSERTION MODULE

0

2002140006

2002140006

Woodhead - Molex

INSERTION TOOL, DATAPLANE 4X16 8

3

0621008700

0621008700

Woodhead - Molex

EXTRACTION TOOL FOR EDGELINE

0

0622018879

0622018879

Woodhead - Molex

INSERT TOOL IMPACT 3X12 85OHM BP

0

0622020205

0622020205

Woodhead - Molex

CONN MALE 80POS PRESS IN MODULE

0

0621002100

0621002100

Woodhead - Molex

85OHM MEZZANINE EXTRACT TOOL

0

0622030580

0622030580

Woodhead - Molex

IMPACT ORTHO MP 5X10 INSERTION

0

0622030230

0622030230

Woodhead - Molex

EXTRACT TOOL

0

0622018969

0622018969

Woodhead - Molex

INSERT TOOL 6X8

0

Insertion, Extraction

1. Overview

Insertion/Extraction tools are precision mechanical devices designed to automate the installation (insertion) and removal (extraction) of components in industrial processes. These tools integrate with robotic systems, CNC machines, and manual workflows to enhance efficiency, accuracy, and safety. They play a critical role in sectors requiring high repeatability and minimal human intervention, such as electronics manufacturing, automotive assembly, and medical device production.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual Insertion ToolsHandheld devices with ergonomic design for controlled force applicationPrototyping, small-scale electronics assembly
Pneumatic ExtractorsCompressed air-driven mechanisms for rapid component removalAutomotive engine component disassembly
Electric Insertion SystemsMotorized linear/rotary actuators with torque controlPCB connector installation, battery pack assembly
Automated Robotic End-effectorsMulti-axis grippers with vision system integrationHigh-speed semiconductor packaging lines

3. Structure and Components

A typical system comprises: - Mechanical Frame: Aluminum/steel alloy housing for structural integrity - Actuation System: Servo motors/pneumatic cylinders for motion control - Sensing Array: Force-torque sensors and proximity detectors - Tool Interface: Quick-change couplers with ISO standard compliance - Control Module: PLC-based unit with programmable parameters

4. Key Technical Specifications

ParameterImportanceTypical Range
Insertion ForceDetermines material compatibility and joint integrity5-500N
Positioning AccuracyEnsures proper alignment in precision applications 0.01-0.1mm
Cycle LifeIndicates durability for high-volume production1M-10M operations
Environmental ResistanceDefines operational suitability in harsh conditionsIP54-IP67

5. Application Fields

Primary Industries: - Electronics Manufacturing: IC socket insertion, heat sink installation - Medical Equipment: Surgical instrument sterilization tray handling - Automotive Production: Transmission component assembly - Aerospace: Composite panel fastening systems - Consumer Goods: Battery insertion in mobile devices

6. Leading Manufacturers and Products

ManufacturerKey ProductTechnical Highlights
Coval MecWeldElectromagnetic Insertion ToolPatented shock absorption, 0.02mm repeatability
Atlas CopcoQX Series Electric ExtractorSmart torque feedback, 300rpm max speed
OnRobotMULTI Mount End-effectorQuick-swap modular design for collaborative robots

7. Selection Guidelines

Key Considerations: 1. Match insertion force requirements with material specifications 2. Verify compatibility with existing automation infrastructure 3. Evaluate environmental operating conditions (temperature, dust/water exposure) 4. Calculate total cost of ownership including maintenance intervals 5. Prioritize programmability for adaptive manufacturing needs

8. Industry Trends

Future developments include: - Integration with AI-powered predictive maintenance systems - Adoption of digital twins for virtual process optimization - Miniaturization for micro-electronics assembly applications - Expansion of cobot-compatible tooling solutions - Increased adoption of energy-efficient piezoelectric actuators

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