Hex, Torx Keys

Image Part Number Description / PDF Quantity Rfq
36918

36918

Wiha

HEX KEY L SHAPE 5MM 6.42"

0

35418

35418

Wiha

3/16 HEX LKEY NICKEL LONG 10PK

2

JTH6M6BE

JTH6M6BE

Klein Tools

HEX KEY T-HANDLE 6MM 6.00"

3

66938

66938

Wiha

HEX KEY L SHAPE 10MM 8.70"

0

56922

56922

Wiha

HEX KEY L SHAPE 10MM 9.09"

0

WH-1/16

WH-1/16

Ampco Safety Tools

WRENCH HEX KEY 1/16"

1

36487

36487

Wiha

TORX KEY T-HANDLE T40 5.91"

0

36919

36919

Wiha

HEX KEY L SHAPE 6MM 7.24"

0

36342

36342

Wiha

TORX TR KEY L SHAPE T40S 3.11"

0

JTH6M5

JTH6M5

Klein Tools

HEX KEY T-HANDLE 5MM 6.00"

49

36109

36109

Wiha

TORXPLUS KEY L SHAPE IP9 1.89"

0

36978

36978

Wiha

HEX KEY L SHAPE 5/32"

0

LLM3

LLM3

Klein Tools

HEX KEY L-SHAPE 3MM 4.00"

13

66930

66930

Wiha

HEX KEY L SHAPE 6MM 7.01"

0

V 42 T 4

V 42 T 4

GEDORE Tools, Inc.

VDE HEXAGON ALLEN KEY WITH T-HAN

6

35402

35402

Wiha

2MM HEX KEY NICKEL LONG 10PK

0

35102

35102

Wiha

2MM HEX KEY NICKEL SHORT 10PK

5

36961

36961

Wiha

HEX KEY L SHAPE 5/16" 8"

0

36486

36486

Wiha

TORX KEY T-HANDLE T30 5.91"

0

JTH6E08BE

JTH6E08BE

Klein Tools

HEX KEY T-HANDLE 1/8" 6.00"

5

Hex, Torx Keys

1. Overview

Hex (hexagonal) and Torx (star-shaped) keys are precision hand tools designed to drive bolts and screws with hexagonal or six-lobed (Torx) socket heads. These tools are critical in modern mechanical assembly, repair, and maintenance due to their high torque transmission efficiency and reduced risk of cam-out compared to traditional slotted or Phillips drives.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Standard Hex KeysSimple L-shaped design with hexagonal cross-sectionGeneral machinery assembly, furniture installation
Ball-End Hex KeysOne end with 7 angled ball tip for angled insertionAutomotive engine compartments, tight spaces
Insulated Torx Keys500V insulation rating with ergonomic handlesElectrical equipment maintenance, HVAC systems
Multi-Bit Torx SetsInterchangeable bits with magnetic retentionIndustrial machinery, aerospace components

3. Structure and Composition

Typical construction features:

  • High-grade alloy steel (e.g., Chrome Vanadium, S2 Steel) with heat treatment (HRC 45-60)
  • Surface treatments: Black oxide, nickel plating, or powder coating for corrosion resistance
  • Ergonomic TPR/PVC handles with anti-slip texture
  • Precision-machined driving ends with 0.0005" dimensional tolerance

4. Key Technical Specifications

ParameterImportance
Dimensional Accuracy ( 0.001")Ensures proper fit to prevent fastener damage
Hardness (HRC 50-60)Directly affects torque capacity and wear resistance
Surface Roughness (Ra 0.8 m)Reduces friction and prevents rust formation
Breakaway Torque RatingSpecifies maximum torque before tool failure

5. Application Fields

Major industries include:

  • Automotive: Wheel alignment systems, transmission assemblies
  • Electronics: Server rack mounting, circuit board fasteners
  • Aerospace: Aircraft panel fasteners (Torx Plus for tamper resistance)
  • Medical Equipment: MRI machine maintenance (non-magnetic variants)

6. Leading Manufacturers and Products

ManufacturerKey Products
Wiha ToolsSeries 1091 ISO 8976 precision hex keys
Snap-on IndustrialTorx T-handle sets with color-coded sizing
Bosch RexrothHydraulic system maintenance Torx wrenches
YamawakenAnti-static hex keys for semiconductor manufacturing

7. Selection Recommendations

Key considerations:

  • Match fastener size (metric vs. imperial) and drive type
  • Choose appropriate handle type: T-handle for torque, L-shape for space constraints
  • Material selection based on environment (e.g., stainless steel for marine applications)
  • Consider torque-limiting models for precision applications

8. Industry Trends

Emerging developments include:

  • Nano-coating technologies for self-lubricating surfaces
  • Integration with IoT-enabled torque sensors
  • Bi-material handles with vibration-damping properties
  • Increased adoption of security Torx (pin-driven variants) in public infrastructure
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