| Image | Part Number | Description / PDF | Quantity | Rfq |
|---|---|---|---|---|
 |
TE Connectivity AMP Connectors |
HEAD ASSEM TOOL FOR MTA-156 RECP |
96 |
|
 |
TE Connectivity AMP Connectors |
PROCRIMP DIE ASSY COMM BNC |
0 |
|
 |
Panduit Corporation |
DIEINSERT,CA9APPLICATOR,2B,BU,EA |
3 |
|
 |
TE Connectivity AMP Connectors |
ULTRAFAST PLUS DIE SET 22-18 AWG |
12 |
|
 |
TE Connectivity AMP Connectors |
DIE ASSY BNC PLUG BELDEN 8218 |
0 |
|
 |
Panduit Corporation |
COPPER CODE HEX DIE, 4 TON, #2 A |
31 |
|
 |
TE Connectivity AMP Connectors |
POSITIONER USE W/A9977 |
35 |
|
 |
Panduit Corporation |
ALUMINUM HEX DIE, 6 TON, #4 AWG. |
32 |
|
 |
TE Connectivity AMP Connectors |
TOOL PRO-CRIMP DIE 20-14 UMNL |
10 |
|
 |
HARTING |
HYDRAULIC CRIMP TOOL 60KN CRIMP |
2 |
|
 |
Panduit Corporation |
CRIMP DIE FOR GCE250 |
383 |
|
 |
Hirose |
CONN PIN 24-28AWG GOLD |
0 |
|
 |
Würth Elektronik Midcom |
CONTOOL APPLICATOR KIT FOR CONMP |
1 |
|
 |
TE Connectivity AMP Connectors |
POSITIONER FOR 608651-1 8-14AWG |
2 |
|
 |
Panduit Corporation |
COPPER CODE HEX DIE, 4 TON, 2/0 |
2 |
|
 |
Platinum Tools |
EZ-RJ45 DIE FOR EXO CRIMP FRAME |
97 |
|
 |
Panduit Corporation |
COPPER CODE HEX DIE, 600 KCMIL. |
270 |
|
 |
REDEL / LEMO |
TOOL POSITIONER FOR CRIMP SKT |
10 |
|
 |
Vitelec / Cinch Connectivity Solutions |
CRIMP DIE SET RG178 |
0 |
|
 |
TE Connectivity AMP Connectors |
TOOL HEAD TERM MTA 100 W/O TL |
0 |
|
Crimpers - Crimp Heads and Die Sets are precision tools used to deform metal components (typically terminals or connectors) to establish secure electrical or mechanical connections. These systems are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing. Modern advancements focus on automation, precision, and material compatibility to meet evolving industrial standards.
| Type | Functional Features | Application Examples |
|---|---|---|
| Manual Crimp Heads | Hand-operated, adjustable force control | Prototyping, low-volume production |
| Automatic Crimp Heads | Motor-driven, programmable force/position | High-speed wire harness assembly |
| Hydraulic Crimp Heads | High-force output, consistent pressure | Heavy-duty cable termination |
| Dual-Action Die Sets | Multi-stage crimping for complex geometries | Coaxial connector assembly |
| Quick-Change Die Sets | Modular design for rapid tool swapping | Mass production with frequent changeovers |
A typical crimping system consists of: - Frame: Rigid base structure (steel/aluminum) for vibration resistance - Crimping Module: Contains hydraulic/pneumatic actuators or mechanical linkages - Die Set Assembly: Precision-machined upper (punch) and lower (anvil) dies - Positioning System: Linear guides and digital encoders for 0.01mm accuracy - Force Transmission Components: Cam mechanisms or servo-driven systems - Safety Features: Emergency stop circuits and overload protection
| Parameter | Importance |
|---|---|
| Crimping Force (kN) | Determines joint integrity and material compatibility |
| Working Range (mm) | Defines applicable terminal sizes |
| Repeatability ( m) | Ensures consistent connection quality |
| Cycle Rate (units/hour) | Impacts production throughput |
| Durability (cycles before wear) | Reduces maintenance frequency |
| Material Hardness (HRC) | Affects die lifespan and precision retention |
Primary industries include: - Automotive (wire harness assembly lines) - Telecommunications (fiber optic connector termination) - Aerospace (high-reliability avionics connections) - Renewable Energy (solar panel cable termination) - Consumer Electronics (miniaturized connector crimping) - Industrial Automation (PLC terminal block assembly)
| Manufacturer | Representative Product | Key Features |
|---|---|---|
| TE Connectivity | Crimptool XE3 | AI-powered force control, 0.02mm repeatability |
| KOMAX | Zeta 1200 | Multi-axis robotic integration, 4,000 crimps/hour |
| Sumitomo Electric | CT-Pro2 | Laser-guided die alignment system |
| Yazaki Corporation | WBC-RX7 | Hybrid electro-hydraulic actuation |
Key considerations: - Match crimp force to terminal material thickness (e.g., 1.2mm Cu requires 8-10kN) - Verify compatibility with industry standards (IPC/WHMA-A-620) - Assess production volume requirements (manual vs. automatic) - Prioritize modular systems for multi-product lines - Factor in calibration intervals and die replacement costs - Consider IoT-enabled models for predictive maintenance
Current developments include: - Integration with Industry 4.0 through real-time data logging - Adoption of carbide-coated dies for 300% longer lifespan - Miniaturization for EV battery connection applications - Growth in demand for 0.1mm precision in 5G infrastructure - Shift toward energy-efficient servo-driven systems (30% power reduction) - Increased adoption of vision systems for automated quality control