Crimpers, Applicators, Presses - Accessories

Image Part Number Description / PDF Quantity Rfq
09990000426

09990000426

HARTING

HARPRESS SEK L.P. TOP TOOL

0

17990000038

17990000038

HARTING

HAR-BUS HM TOP TOOL HAR-BUS HM

0

17990000006

17990000006

HARTING

HAR-BUS HM INSERT BLOCK TYPE D

0

17990000036

17990000036

HARTING

HAR-BUS HM TOP TOOL HAR-BUS HM

0

27790000001

27790000001

HARTING

HLNK CABLE ALIGNER

0

17990000059

17990000059

HARTING

HAR-BUS HM TOP TOOL HAR-BUS HM

0

16990000001000

16990000001000

HARTING

ATCA TOP TOOL B+

0

17990000049

17990000049

HARTING

HAR-BUS HM PRESS-IN DIE LOWER

0

07790000041

07790000041

HARTING

AUSDRUECKWERKZEUG ME-KONT<6MM

0

17990000074

17990000074

HARTING

HAR-BUS HM 3U BOTTOM TOOL CARRIE

0

09996000201

09996000201

HARTING

D SUB INSERT FOR MALE IDC 37 POL

0

17990000033

17990000033

HARTING

HAR-BUS HM TOP TOOL HAR-BUS HM

0

60990000018

60990000018

HARTING

HMIK PUNCH

0

17990000067

17990000067

HARTING

ZAHNEINLEGETEIL HAR-BUS HM 22 (5

0

09990000274

09990000274

HARTING

PLASTIC INSERT

0

27790000002

27790000002

HARTING

HLNK HEAD + TABLE

0

09990000522

09990000522

HARTING

D SUB MIXED DIE FOR SHORT MALE P

0

17990000025

17990000025

HARTING

HAR-BUS HM BOTTOM TOOL HAR-BUS

0

09990000886

09990000886

HARTING

LOCATOR HAN P CONTACTS FOR HARTI

0

09990000221

09990000221

HARTING

HAR-PRESS TOP TOOL

0

Crimpers, Applicators, Presses - Accessories

1. Overview

Crimpers, applicators, presses, and their accessories are precision mechanical systems designed to join materials through compression, deformation, or bonding. These tools are critical in manufacturing processes requiring high reliability of connections, particularly in electrical, automotive, aerospace, and industrial assembly applications. Modern advancements focus on automation, precision control, and material compatibility to meet evolving industry standards.

2. Major Types & Functional Classification

Type Functional Characteristics Application Examples
Manual Crimpers Hand-operated tools with adjustable force settings Prototyping, low-volume electrical terminal crimping
Pneumatic Applicators Air-pressure driven systems for high-speed operations Automotive wiring harness production
Hydraulic Presses Fluid-based force amplification for heavy-duty applications Aerospace component assembly
Servo-Driven Crimpers Computer-controlled motion with real-time feedback Medical device manufacturing

3. Structure & Components

Typical systems consist of: - Frame/Chassis: Aluminum or steel structural base - Actuation Mechanism: Hydraulic cylinders, pneumatic pistons, or electric servomotors - Tooling Interface: Quick-change die systems with precision alignment - Control System: PLC or CNC interface with pressure/position sensors - Die Sets: Customizable anvils and punches for specific material profiles

4. Key Technical Specifications

Parameter Importance
Crushing Force Range Determines maximum material thickness capacity
Positioning Accuracy 0.01mm typical for high-precision connections
Cycle Time Production throughput measurement (0.5-5s/cycle)
Die Compatibility Interchangeability across different tooling systems
Pressure Monitoring Real-time force feedback for quality control

5. Application Fields

Primary industries include: - Automotive manufacturing (wire harness assembly) - Aerospace (composite material bonding) - Electronics (connector terminal crimping) - Industrial machinery (hydraulic fitting installation) - Medical device production (precision micro-crimping)

6. Leading Manufacturers & Products

Manufacturer Representative Product
TE Connectivity Komax 455S automatic crimping machine
Sumitomo Heavy Industries HPF-2000 hydraulic press system
Schleuniger Inc. 9250E wire processing system
Amphenol Industrial Crimptite 2000 series applicators

7. Selection Recommendations

Key considerations: - Application-specific force requirements (calculate peak load needs) - Material compatibility (metal hardness, composite characteristics) - Production volume requirements (manual vs automated systems) - Precision tolerance needs ( 0.02mm for aerospace vs 0.1mm for automotive) - Tooling changeover frequency (quick-release mechanisms save time) - Integration capabilities with existing production lines

8. Industry Trends Analysis

Current developments focus on: - Smart system integration with IoT-enabled monitoring - Hybrid actuation systems combining hydraulic/pneumatic advantages - Advanced coatings for die wear reduction (DLC coatings show 300% lifespan improvement) - AI-driven quality control systems using real-time data analytics - Miniaturization for micro-crimping applications in electronics - Sustainability through energy-efficient servo systems (30-50% power reduction compared to traditional models)

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