Crimpers, Applicators, Presses - Accessories

Image Part Number Description / PDF Quantity Rfq
09990000811

09990000811

HARTING

FOOT SWITCH FOR 09990000810

0

09990000009

09990000009

HARTING

TOOL DEPTH GAUGE 6 MM

0

09890204006

09890204006

HARTING

WECHSELSTEMPEL 135

0

09890203000

09890203000

HARTING

ERSATZTEILPAKET FUER CPM 2001A

0

60990000003

60990000003

HARTING

HAR-MIK HALBAUTOMAT

0

09983366556

09983366556

HARTING

RETENTION SPRINGS

0

09983022418

09983022418

HARTING

RH AN LH STRIPPING BLADE

0

09890204004

09890204004

HARTING

WECHSELSTEMPEL 100

0

09990000845

09990000845

HARTING

LOCATOR FOR HARTING CRIMP TOOL 0

0

09890400002

09890400002

HARTING

UPGRADE-KIT CPM PRESTIGE TO SI E

0

07790000052

07790000052

HARTING

OBERSTEMPEL MESSER 10 SU

0

60990000032

60990000032

HARTING

HMIK PR-IN PRESS-OUT TOOL

0

09890204005

09890204005

HARTING

WECHSELSTEMPEL 125

0

60990000017

60990000017

HARTING

BEL. HAND CABLE ALIGENER FOR MAL

0

60990000012

60990000012

HARTING

HMIK HOLDER MALE IDC BELLOWS

0

09983366962

09983366962

HARTING

TC-C01 CHUCK HAN D

0

60990000004

60990000004

HARTING

8AR-MIK AUFNAHME HALBAUTOMAT

0

09990000642

09990000642

HARTING

LOCATOR FC 2 - 3

0

09890204002

09890204002

HARTING

WECHSELSTEMPEL 50

0

09990000007

09990000007

HARTING

CRIMP ADJUSTMENT GAUGE HAN D/E

0

Crimpers, Applicators, Presses - Accessories

1. Overview

Crimpers, applicators, presses, and their accessories are precision mechanical systems designed to join materials through compression, deformation, or bonding. These tools are critical in manufacturing processes requiring high reliability of connections, particularly in electrical, automotive, aerospace, and industrial assembly applications. Modern advancements focus on automation, precision control, and material compatibility to meet evolving industry standards.

2. Major Types & Functional Classification

Type Functional Characteristics Application Examples
Manual Crimpers Hand-operated tools with adjustable force settings Prototyping, low-volume electrical terminal crimping
Pneumatic Applicators Air-pressure driven systems for high-speed operations Automotive wiring harness production
Hydraulic Presses Fluid-based force amplification for heavy-duty applications Aerospace component assembly
Servo-Driven Crimpers Computer-controlled motion with real-time feedback Medical device manufacturing

3. Structure & Components

Typical systems consist of: - Frame/Chassis: Aluminum or steel structural base - Actuation Mechanism: Hydraulic cylinders, pneumatic pistons, or electric servomotors - Tooling Interface: Quick-change die systems with precision alignment - Control System: PLC or CNC interface with pressure/position sensors - Die Sets: Customizable anvils and punches for specific material profiles

4. Key Technical Specifications

Parameter Importance
Crushing Force Range Determines maximum material thickness capacity
Positioning Accuracy 0.01mm typical for high-precision connections
Cycle Time Production throughput measurement (0.5-5s/cycle)
Die Compatibility Interchangeability across different tooling systems
Pressure Monitoring Real-time force feedback for quality control

5. Application Fields

Primary industries include: - Automotive manufacturing (wire harness assembly) - Aerospace (composite material bonding) - Electronics (connector terminal crimping) - Industrial machinery (hydraulic fitting installation) - Medical device production (precision micro-crimping)

6. Leading Manufacturers & Products

Manufacturer Representative Product
TE Connectivity Komax 455S automatic crimping machine
Sumitomo Heavy Industries HPF-2000 hydraulic press system
Schleuniger Inc. 9250E wire processing system
Amphenol Industrial Crimptite 2000 series applicators

7. Selection Recommendations

Key considerations: - Application-specific force requirements (calculate peak load needs) - Material compatibility (metal hardness, composite characteristics) - Production volume requirements (manual vs automated systems) - Precision tolerance needs ( 0.02mm for aerospace vs 0.1mm for automotive) - Tooling changeover frequency (quick-release mechanisms save time) - Integration capabilities with existing production lines

8. Industry Trends Analysis

Current developments focus on: - Smart system integration with IoT-enabled monitoring - Hybrid actuation systems combining hydraulic/pneumatic advantages - Advanced coatings for die wear reduction (DLC coatings show 300% lifespan improvement) - AI-driven quality control systems using real-time data analytics - Miniaturization for micro-crimping applications in electronics - Sustainability through energy-efficient servo systems (30-50% power reduction compared to traditional models)

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